JDZW-20, JDZW2-20KV outdoor epoxy resin voltage transformers

JDZW-20, JDZW2-20KV outdoor epoxy resin voltage transformers

20kV epoxy resin voltage transformers for metering, protection

  • Single/dual secondary + residual (open-delta) output for earth-fault detection
  • Standard 100/√3 V secondary output for metering and protection applications
  • Fully-enclosed epoxy resin structure and weather resistance for outdoor installation
  • 50kV insulation level, 600 VA max output, IEC 186 and GB 1207-2006 compliant

Product Overview

Functional Definition

The JDZW-20 and JDZW2-20 series voltage transformers are precision electromagnetic instruments designed for accurate voltage measurement, energy metering, and relay protection applications in medium-voltage AC power systems. These transformers utilize electromagnetic induction principles to provide galvanically isolated secondary voltage signals proportional to primary voltage. The outdoor epoxy resin cast construction ensures reliable performance in variable climatic conditions.

Key Ratings

Item Specification (per order / nameplate)
System voltage class 20 kV class (outdoor substation and distribution applications)
Rated frequency 50 Hz or 60 Hz
Rated voltage ratio 20000/√3 V / 100/√3 V or 20000/√3 V / 100/√3 V / 100/3 V
Secondary voltage (standard) 100 V or 100/√3 V (line-to-ground)
Accuracy classes 0.2 and/or 0.5 (metering cores as specified)
Rated output Per core/winding as specified (VA): 25 VA (0.2 class) / 50 VA (0.5 class)
Maximum output 600 VA (continuous)
Insulation level 50 kV (rated insulation level per applicable standard)
Operating temperature −25 °C to +40 °C (outdoor installation)
Installation environment Outdoor (epoxy resin weatherproof construction)
Applicable standards IEC 186; GB 1207-2006
Model variants JDZW-20 (single secondary) / JDZW2-20 (dual secondary with residual voltage output)

Product Shows

JDZW 20 JDZW2 20KV outdoor epoxy resin voltage transformers PICS

Working Principle

Operating on Faraday’s law of electromagnetic induction, the voltage transformer features a laminated magnetic core with primary winding connected to the system voltage and secondary windings wound around the core. The alternating primary voltage induces proportional voltage in the secondary winding, delivering standardized output voltage through connected burden. The epoxy resin insulation system ensures reliable isolation between primary and secondary circuits in outdoor environments.

System Application Position

  • Medium Voltage Distribution: 20 kV outdoor substations and distribution networks
  • Energy Metering: Revenue-grade voltage measurement for billing systems
  • Voltage Monitoring: Real-time voltage level supervision and regulation
  • Protection Circuits: Overvoltage, undervoltage, and earth fault protection schemes
  • Ungrounded/Weak-grounded Systems: Residual voltage detection for ground fault indication (JDZW2-20 variant)

Structural Overview

Epoxy resin cast construction with fully-enclosed outdoor design ensures superior insulation performance, UV resistance, moisture resistance, and mechanical strength. The weather-resistant enclosure provides reliable operation across diverse climatic conditions while maintaining excellent electrical clearance and creepage distances. The outdoor post-type configuration enables direct installation in open-air substations without additional protective enclosures.

Model Designation

JDZW1 20 type

Model Code Explanation

  • J — Voltage transformer (VT)
  • D — Single-phase
  • Z — Cast-resin (epoxy) insulated structure
  • W — Outdoor application (weather-resistant)
  • 20 — Voltage class (kV)
  • 2 (in JDZW2) — Dual secondary windings with residual voltage output for ground fault detection

Variant Differences

  • JDZW-20: Single secondary winding configuration for voltage measurement and metering applications
  • JDZW2-20: Dual secondary winding configuration with additional residual voltage output (open delta connection) for ground fault detection in ungrounded or weak-grounded systems

Both variants are electrically compatible with 20 kV systems and share the same insulation level, outdoor construction, and mounting requirements. Selection depends on the system grounding configuration and protection scheme requirements.

Service Conditions

The JDZW-20/JDZW2-20 series voltage transformers are designed for outdoor operation under normal service conditions in medium-voltage power systems.

  • Installation environment: Outdoor installation (weather-resistant epoxy resin construction)
  • Altitude: Not exceeding 1000 m above sea level (higher altitude shall be specified for engineering confirmation)
  • Ambient temperature: −25 °C to +40 °C
  • Daily average temperature: Not exceeding +30 °C
  • Relative humidity: Up to 85% (outdoor environment)
  • Environmental conditions: Free from severe industrial pollution or corrosive gases that may affect insulation performance; no explosive or flammable media; designed to withstand outdoor climatic conditions including rain, snow, and UV exposure
Engineering Note: The installation location shall comply with applicable electrical safety regulations and provide stable operating conditions throughout the transformer’s service life. Outdoor mounting shall ensure adequate clearance from ground and surrounding structures per local regulations.

Construction

Construction Design

  • Structure: Outdoor post-type for substation and distribution applications
  • Insulation: Fully enclosed epoxy resin cast insulation with UV-resistant properties
  • Core: Laminated magnetic core design optimized for voltage transformation
  • System: Integrated primary and secondary insulation system suitable for outdoor exposure
  • Enclosure: Weather-resistant epoxy resin housing providing IP-rated protection

The epoxy resin casting provides stable insulation properties and resistance to moisture, UV radiation, contamination, and aging for long-term outdoor service. The fully-enclosed design eliminates the need for additional protective enclosures.

Windings & Terminal Marking

JDZW 20 JDZW2 20KV outdoor epoxy resin voltage transformers

  • Primary terminals: A / X (high voltage side)
  • Secondary terminals (measurement winding): a / x or a / x / xₐ (depending on configuration)
  • Residual voltage terminals (JDZW2-20 only): Open delta connection terminals for ground fault detection

Terminal markings follow standard VT polarity conventions per IEC and GB standards. Correct terminal identification shall be observed to ensure metering and protection performance. Fused primary connections are recommended for overcurrent protection of the VT primary winding.

Technical Data

This section provides selection-oriented technical data for the JDZW-20 / JDZW2-20 series outdoor, epoxy resin voltage transformer used in 20 kV class AC systems (50 Hz / 60 Hz). Data shown below is intended for preliminary selection of voltage ratio, accuracy class combinations, and rated output capacity.

Definitions: Rated voltage ratio indicates the primary-to-secondary voltage transformation ratio. Rated output (VA) is specified per secondary core and represents the maximum burden the VT can supply while maintaining accuracy. Maximum output (VA) represents the thermal limit for continuous operation. Rated insulation level is the withstand voltage for dielectric testing.

Notation: Voltage ratios are expressed as line-to-ground values for system application. Acceptance shall be based on nameplate values and the factory test report.

Data Reference

Model Rated Voltage
Ratio (V)
Rated
Output
0.2 Class
(VA)
Rated
Output
0.5 Class
(VA)
Maximum
Output
(VA)
Rated
Insulation
Level (kV)
JDZW-20 20000/√3 / 100/√3 25 50 600 50
JDZW2-20 20000/√3 / 100/√3 / 100/3 25 50 600 50

Standards & Normative References

Standard Title Application
IEC 186 Voltage Transformers International VT requirements and test methods
GB 1207-2006 Voltage Transformers National standard for VT design, testing, and performance
IEC 60044-2 Instrument Transformers – Part 2: Inductive Voltage Transformers General VT requirements (reference standard)
GB/T 22071.1 Instrument Transformers – Part 1: General Requirements General requirements for instrument transformers
IEC 60529 Degrees of Protection Provided by Enclosures (IP Code) Environmental protection rating verification
IEC 60085 Electrical Insulation – Thermal Evaluation Insulation thermal class evaluation reference

Factory Testing Compliance

  • Routine tests per GB 1207-2006 requirements (including polarity/marking verification, ratio verification, and accuracy verification per specified class and burden)
  • Dielectric tests including power frequency withstand voltage test and impulse voltage test per insulation coordination requirements
  • Partial discharge test per GB 1207-2006 requirements to verify insulation quality
  • Temperature rise test at maximum rated output to verify thermal performance
  • Visual and dimensional inspection including marking and workmanship conformity
  • Type and special tests as required by the project specification

Installation & Dimensions

JDZW1.2 20KV outdoor Epoxy Resin Voltage Transformers dimension

  • Outline dimensions and mounting details are provided in the dimensional drawings (consult factory for specific variant dimensions)
  • The transformer shall be securely mounted using the designated fixing holes on the mounting base
  • Primary connection shall be made via insulated bushing terminals with appropriate clearances maintained
  • Adequate clearance shall be maintained for insulation, heat dissipation, and maintenance access per local electrical codes
  • Outdoor installation requires consideration of wind loading, ice loading (where applicable), and seismic conditions per site requirements

Connection Diagrams

JDZW1.2 20KV outdoor Epoxy Resin Voltage Transformers Principle diaram

Y-Connection (Wye Connection):

Used for three-phase voltage measurement in star-connected systems. Three single-phase JDZW-20 units are connected with their primary windings in star configuration, with the neutral point grounded or isolated depending on system grounding practice.

V-Connection (Open Delta):

Used for three-phase voltage measurement in fully-insulated systems. Two single-phase JDZW-20 units are connected in open delta configuration to provide three-phase voltage measurement with reduced hardware cost. Suitable for systems where full three-phase voltage monitoring is not critical.

Ground Fault Detection (JDZW2-20):

Three JDZW2-20 units connected in broken delta (open delta) configuration on the residual voltage winding. The open delta output provides zero-sequence voltage signal for ground fault detection and indication in ungrounded or impedance-grounded systems.

Safety Notice: Primary high voltage connections must be performed by qualified personnel in accordance with local electrical safety regulations. Ensure proper clearances and insulation coordination. Secondary fusing is required to protect VT windings from overcurrent due to burden faults or short circuits.

Safety Notes

  • Primary voltage connections must be performed only when the circuit is de-energized and properly isolated
  • Secondary circuit burden shall not exceed the rated output for the specified accuracy class
  • One point of the secondary circuit should be reliably grounded in accordance with applicable standards
  • Primary fuses are recommended for VT protection; consult factory for appropriate fuse rating selection
  • Regular inspection and cleaning are recommended to maintain insulation performance; inspect for surface contamination, tracking, or physical damage
  • All installation and maintenance work shall comply with local electrical safety regulations and utility standards

Ordering Information

When placing an order, the required configuration shall be specified according to the local grid requirements, applicable standards, and project technical specification. The following parameters shall be clearly stated for technical confirmation and production release:

  • Model designation (JDZW-20 or JDZW2-20)
  • Rated voltage ratio (20000/√3 V / 100/√3 V or equivalent)
  • Accuracy class requirements (0.2 and/or 0.5 for metering applications)
  • Rated output (VA) for each accuracy class
  • System frequency (50 Hz or 60 Hz)
  • Quantity (typically 3 units for three-phase application)
  • Connection configuration (Y-connection, V-connection, or broken delta for ground fault detection)

How to Select:

1. Determine system voltage class (20 kV) and grounding configuration (grounded, ungrounded, or impedance-grounded).

2. Select model variant: JDZW-20 for standard voltage measurement; JDZW2-20 for ground fault detection capability.

3. Specify accuracy class (0.2 for revenue metering; 0.5 for general measurement and protection).

4. Confirm rated output (VA) based on connected meters, relays, and wiring losses; ensure total burden does not exceed rated output.

5. Specify connection configuration based on system requirements (Y, V, or broken delta).

If local utility or project requirements apply (e.g., special insulation level, mounting configuration, terminal arrangement, documentation language, or required certificates), specify them at the ordering stage. Special configurations shall be confirmed by technical agreement and final datasheet prior to production.

FAQs

JDZW-20 series is used in 20 kV power systems for energy metering, voltage regulation, and relay protection. Suitable for outdoor substations and industrial power distribution systems requiring reliable voltage measurement under variable climatic conditions.

Epoxy resin structure provides excellent insulation properties, moisture resistance, UV resistance, and anti-aging capability. This ensures long-term durability with minimal maintenance requirements in outdoor environments.

Yes. Custom voltage ratios, accuracy classes, and output capacities can be provided to meet specific application requirements. Consult factory technical support for feasibility and lead time.

Periodic cleaning, insulation integrity inspection, and fuse condition verification are recommended. Due to the sealed epoxy resin construction, maintenance requirements are minimal compared to oil-filled VTs.

Suitable for −25 °C to +40 °C operating temperature range with up to 85% relative humidity. Strong anti-aging performance enables reliable long-term operation in diverse outdoor climates.

Fully-enclosed structure with epoxy resin insulation effectively resists wind, rain, UV radiation, and pollution. Specifically designed for medium-voltage outdoor applications without requiring additional protective enclosures.

JDZW-20 has a single secondary winding for voltage measurement. JDZW2-20 has dual secondary windings with an additional residual voltage output for ground fault detection in ungrounded or weak-grounded systems via broken delta connection.

Standard ratio is 20000/√3 V / 100/√3 V (line-to-ground). For systems with different nominal voltages or special metering requirements, consult factory for available ratios and confirm compatibility with connected instruments.

Revenue-grade metering typically requires 0.2 accuracy class per utility standards. The VT must be specified with adequate rated output (VA) to supply all connected revenue meters while maintaining accuracy within tolerance.

Yes. Each manufactured unit is supplied with factory test certificates including ratio verification, accuracy testing, dielectric tests, and partial discharge test results. Traceability to accredited laboratories is maintained per ISO/IEC 17025.