LZJC-10Q, LZJC-10G Full Enclosed Cast Resin Current Transformers

LZJC-10Q, LZJC-10G Full Enclosed Cast Resin Current Transformers

10kV epoxy resin cast current transformers for metering & protection

  • Dual variants (LZJC-10Q/10G) with metering and protection accuracy classes
  • Standard 1A/5A secondary outputs with up to 20VA burden
  • Fully enclosed epoxy resin cast insulation for indoor switchgear
  • Ith up to 63kA, Idyn 130kA with IEC 61869-2 compliance

Product Overview

Functional Definition

The LZJC-10Q and LZJC-10G series current transformers are precision electromagnetic instruments designed for accurate current measurement, energy metering, and relay protection applications in medium-voltage AC power systems. These transformers utilize electromagnetic induction principles to provide galvanically isolated secondary current signals proportional to primary current in 10 kV indoor electrical installations.

Key Ratings

Item Specification (per order / nameplate)
System voltage class 10 kV class (indoor switchgear and distribution applications)
Rated frequency 50 Hz / 60 Hz (dual frequency capability)
Primary current range 5 A to 1000 A (selectable ratios)
Rated secondary current 1 A or 5 A
Accuracy classes Metering: 0.2S, 0.2, 0.5 / Protection: 10P10, 10P15
Rated burden Up to 20 VA per core/winding as specified
Burden power factor cosφ = 0.8 (lagging) unless otherwise specified
Short-circuit withstand Ith up to 63 kA (1 s) / Idyn up to 130 kA (peak)
Insulation level 10 kV class per IEC 61869-2 and GB 1208
Applicable standards IEC 61869-1 / IEC 61869-2; GB 1208-2006; GB/T 20840.1 / 20840.2
Model variants LZJC-10Q / LZJC-10G (different mounting configurations)

Product Shows

LZJC 10Q LZJC 10G Full Enclosed Cast Resin Current Transformers show

Working Principle

Operating on Faraday’s law of electromagnetic induction, the transformer features a toroidal magnetic core with primary conductor passing through the aperture and secondary windings wound around the core. The magnetic flux generated by primary current induces proportional voltage in the secondary winding, delivering standardized output current through connected burden. The fully-enclosed epoxy resin construction provides superior insulation performance while maintaining precise magnetic coupling.

System Application Position

  • Medium Voltage Distribution: 6-10kV switchgear and distribution panels
  • Energy Metering: Revenue-grade electricity measurement systems with Class 0.2S accuracy
  • Protection Circuits: Overcurrent, differential, and distance protection schemes
  • SCADA Integration: Supervisory control and data acquisition systems
  • Power Quality Monitoring: Harmonic analysis and power factor measurement

Structural Overview

Epoxy resin cast construction with fully-enclosed design ensures superior insulation performance, moisture resistance, and mechanical strength. The post-type mounting configuration provides compact installation in constrained switchgear environments while maintaining excellent electrical clearance and creepage distances. The design incorporates high-grade silicon steel core materials for optimal magnetic performance and minimal losses.

Model Designation

LZJC 10Q LZJC 10G type

Model Code Explanation

LZJC-10Q / LZJC-10G Structure:

  • L — Current transformer (CT)
  • Z — Indoor support (pillar) type
  • J — Reinforced design for enhanced performance
  • C — Cast-resin (epoxy) insulated, fully enclosed structure
  • 10 — Voltage class (kV)
  • Q / G — Model variant code (installation/structure differences)

Variant Differences

LZJC-10Q and LZJC-10G are electrically equivalent when specified with the same ratio, accuracy classes, burdens, and Ith/Idyn. The differences between Q/G variants are primarily mechanical and installation-related to match different switchgear layouts and mounting constraints:

  • LZJC-10Q: Standard post-type mounting with traditional terminal arrangement
  • LZJC-10G: Enhanced mounting design for specific switchgear integration requirements

Service Conditions

The LZJC-10 series current transformers are designed for indoor operation under normal service conditions in medium-voltage power systems.

  • Installation environment: Indoor installation only
  • Altitude: Not exceeding 1000 m above sea level (higher altitude shall be specified for engineering confirmation)
  • Ambient temperature: −5 °C to +40 °C
  • Relative humidity: Daily average ≤ 95%, monthly average ≤ 90% (at +20 °C reference)
  • Environmental conditions: Free from corrosive gases or vapors; free from explosive or flammable media; no severe vibration, mechanical shock, or impact
  • Atmospheric pressure: 80 kPa to 110 kPa
  • Pollution degree: Class 2 per IEC 61869-1
Engineering Note: The installation location shall comply with applicable electrical safety regulations and provide stable operating conditions throughout the transformer’s service life. For applications exceeding standard service conditions, consult technical support for specialized configurations.

Construction

Construction Design

  • Structure: Support (post) type for indoor switchgear
  • Insulation: Fully enclosed epoxy resin cast insulation system
  • Core: Ring-type magnetic core with grain-oriented silicon steel
  • System: Integrated primary and secondary insulation coordination
  • Materials: UV-resistant epoxy resin formulation for long-term stability

The epoxy resin casting provides stable insulation properties and resistance to moisture, contamination, and aging for long-term indoor service. The design offers exceptional resistance to electrical stress, environmental aging, and mechanical shock.

Windings & Terminal Marking

LZJC 10Q LZJC 10G Full Enclosed Cast Resin Current Transformers Windings Terminal Marking

  • Primary terminals: P1 / P2 (top-mounted bus bars with polarity marking)
  • Secondary terminals (Group 1): 1S1 / 1S2 (metering applications)
  • Secondary terminals (Group 2): 2S1 / 2S2 (protection applications, where applicable)
  • Terminal material: Tin-plated copper for corrosion resistance

Terminal markings follow standard CT polarity conventions per IEC 61869-2. Under normal operating conditions, the reference current direction is defined from P1 to P2. Correct terminal identification shall be observed to ensure metering and protection performance.

Technical Data

This section provides selection-oriented technical data for the LZJC-10Q/LZJC-10G series indoor, cast-resin current transformer used in 10 kV class AC systems (50/60 Hz). Data shown below is intended for preliminary selection of accuracy class combinations, rated burdens, and short-circuit withstand capability.

Definitions: Accuracy class combination indicates available metering/protection cores in one CT (multi-core configuration may apply). Rated output (VA) is specified per secondary core. Ith is the rated short-time thermal current (typically 1 s). Idyn is the rated dynamic current (peak).

Notation: Ith/Idyn may be expressed as kA or as multiples of rated primary current (×In) depending on configuration; acceptance shall be based on nameplate values and the factory test report.

Data Reference

Rated Primary
Current (A)
Accuracy
Class
Rated
Output (VA)
Short-time Thermal
Current (Ith)
Rated Dynamic
Current (Idyn)
5–100 0.2S / 10P10 10 / 15 100 × In 250 × In
5–100 0.2 / 10P15 10 / 15 100 × In 250 × In
5–100 0.5 / 10P10 10 / 20 100 × In 250 × In
150 0.2S / 10P10 15 / 15 13.5 kA 34 kA
200 0.2 / 10P15 15 / 15 18 kA 45 kA
300 0.5 / 10P10 15 / 20 27 kA 67.5 kA
400 0.2S / 10P15 15 / 15 36 kA 90 kA
500 0.2 / 10P10 20 / 20 45 kA 112.5 kA
600 0.5 / 10P15 15 / 20 54 kA 135 kA
750 0.2S / 10P10 20 / 20 63 kA 130 kA
800–1000 0.5 / 10P15 20 / 20 63 kA 130 kA
Application Engineering Support: Application-specific recommendations may include burden calculation, accuracy assessment, terminal allocation, and switchgear integration guidance based on project specification. Custom current ratios and enhanced accuracy classes available upon request.

Standards & Normative References

Standard Title Application
IEC 61869-1 Instrument Transformers – Part 1: General Requirements General requirements and testing procedures
IEC 61869-2 Instrument Transformers – Part 2: Additional Requirements for Current Transformers CT-specific requirements and performance criteria
GB/T 20840.1 Instrument Transformers – Part 1: General Requirements National standard (aligned with IEC 61869 framework)
GB/T 20840.2 Instrument Transformers – Part 2: Current Transformers National CT requirements (aligned with IEC 61869-2)
GB 1208-2006 Current Transformers National CT standard for legacy applications
IEEE C57.13 Standard Requirements for Instrument Transformers Optional (North America project reference)
IEC 60068-2-17 Environmental Testing – Salt Mist Optional (project-specific environmental validation)
IEC 60085 Electrical Insulation – Thermal Evaluation Optional (insulation thermal evaluation reference)

Factory Test Compliance

  • Routine tests per applicable IEC/GB requirements (including polarity/marking, ratio verification, and accuracy verification per specified class and burden)
  • Dielectric tests per insulation coordination requirements and applicable standard
  • Partial discharge test where specified by the project requirement
  • Visual and dimensional inspection including marking and workmanship conformity
  • Type and special tests as required by the project specification
  • Short-circuit withstand tests for Ith and Idyn verification
Compliance Note: All variants maintain full compliance with listed standards. Test certificates available for each manufactured unit with traceability to accredited laboratories. Quality management system certified to ISO 9001.

Installation & Dimensions

  • Outline dimensions and mounting details are provided in the dimensional drawings.
  • The transformer shall be securely mounted using the designated fixing holes with appropriate torque specifications.
  • Primary conductor connection may be made via busbar or bolted terminals, depending on the variant.
  • Adequate clearance shall be maintained for insulation, heat dissipation, and maintenance access.
  • Installation orientation: Flexible mounting in any direction (specify orientation at ordering)

Outlines

LZJC 10KV CT Outline TYPELZCJ 10Q,LZJC 10G CT

Safety Notice: Secondary circuits must never be left open when energized. Before maintenance, short-circuit and reliably ground the secondary in accordance with local electrical safety regulations. Observe proper lockout/tagout procedures.

Safety Notes

  • Secondary circuit must never be left open when the transformer is energized, as dangerous high voltage may appear across the secondary terminals.
  • During inspection or maintenance, the secondary circuit shall be short-circuited before disconnecting any instruments.
  • One point of the secondary circuit should be reliably grounded in accordance with applicable standards.
  • All installation and maintenance work shall comply with local electrical safety regulations and company safety procedures.
  • Verify proper phase sequence and polarity before energization.

Ordering Information

When placing an order, the required configuration shall be specified according to the local grid requirements, applicable standards, and project technical specification. The following parameters shall be clearly stated for technical confirmation and production release:

  • Rated primary current / transformation ratio
  • Rated secondary current (1 A or 5 A)
  • Application and accuracy requirements (metering and/or protection accuracy class combination)
  • Rated burden (VA) for each secondary core/winding
  • Short-circuit withstand requirements: Ith (1 s) and Idyn (peak)
  • Model variant: LZJC-10Q or LZJC-10G
  • Frequency: 50 Hz or 60 Hz
  • Special requirements: Environmental conditions, certificates, documentation language

How to Select

  1. Determine rated primary current (Ip) based on feeder/load rating and expected operating range (typically 80-120% of normal load current).
  2. Select metering and/or protection accuracy requirements (e.g., 0.2S / 0.5 for metering; 10P10 for protection).
  3. Confirm rated burden (VA) for each secondary circuit based on connected meters/relays and wiring losses.
  4. Verify short-circuit withstand capability (Ith/Idyn) against the switchgear fault level and protection coordination.
  5. Select appropriate model variant (Q or G) based on installation requirements and switchgear design.

If local utility or project requirements apply (e.g., insulation level, partial discharge limit, terminal arrangement, mounting constraints, documentation language, or required certificates), specify them at the ordering stage. Special configurations shall be confirmed by technical agreement and final data sheet prior to production.

FAQs

Select CT ratio / rated primary current (Ip) from feeder continuous load and required measurement range, then verify against 10kV switchgear design and protection coordination. Consider 20% margin above normal operating current.

Specify separate secondary cores for metering and protection, each with its own accuracy class and rated burden (VA) per IEC 61869-2 and GB 1208-2006. Multi-core configurations available for combined applications.

Rated burden (VA) shall cover total connected load (meter/relay consumption + wiring resistance losses) for 1A or 5A secondary current and shall be confirmed during engineering design phase.

Ith (1 s) and Idyn (peak) shall meet or exceed the system prospective short-circuit current; acceptance is by nameplate values and factory test report with certificates.

Yes. With identical ratio/accuracy/burden/Ith/Idyn specifications, Q/G variants are electrically equivalent; selection is based on mounting configuration and switchgear integration requirements.

Do not open-circuit CT secondary under energized primary conditions. Short and ground per project practice; observe terminal marks P1/P2, 1S1/1S2, 2S1/2S2 for correct polarity and protection performance.

Nameplate and factory test report prevail. Compliance follows IEC 61869-2 and GB 1208-2006; partial discharge requirements per project specification; unit test certificates with full traceability provided.