Transformador Combinado de Resina Epóxi Trifásico para Exterior JLSZW-35

Transformador Combinado de Resina Epóxi Trifásico para Exterior JLSZW-35

35kV Three-phase epoxy resin combined PT + CT functions for metering & protection

  • Integrated VT and CT in weatherproof epoxy resin outdoor enclosure
  • V/V voltage connection with dual CT on A-phase and C-phase
  • 0.2S metering accuracy class with 100×I1n thermal withstand capability
  • IP54 outdoor rating with UV-resistant cast resin and IEC 61869 compliance

Visão Geral do Produto

Definição Funcional

The JLSZW-35 combined instrument transformer is an integrated three-phase outdoor measurement device incorporating both voltage transformation and current transformation functions in a single cast-resin insulated assembly. This combined unit provides galvanically isolated secondary voltage and current signals for energy metering, protection relay operation, and instrumentation applications in 35 kV class AC power distribution systems.

Principais Características Nominais

Item Specification (per order / nameplate)
System voltage class 35 kV class (outdoor substation and distribution applications)
Rated frequency 50 Hz (60 Hz available upon request)
VT configuration Two single-phase VTs in V/V connection (measuring three-phase voltages)
CT configuration Two current transformers in series connection on A-phase and C-phase
VT rated voltage ratio 35000/100 V (nominal)
VT accuracy classes 0.2 / 0.5 for metering cores
VT rated output 30 VA (0.2 class) / 50 VA (0.5 class)
CT rated current ratio 5~200/5 A (ratio adjustable via taps)
CT accuracy classes 0.2S / 0.2 for metering and protection cores
CT rated output 10 VA per core as specified
CT short-circuit withstand Ith = 100×I1n (1 s); Idyn = 2.5×Ith (peak)
Isolamento level (all windings) Um = 42 kV / AC withstand = 95 kV / Lightning impulse = 195 kV
Applicable standards IEC 61869-1 / IEC 61869-2 / IEC 61869-3; GB/T 20840 series
Environmental protection Para Exterior type, IP54 sealed enclosure; no oil, eco-friendly cast resin

Product Shows

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JDZW-35 fully-enclosed epoxy resin voltage transformer

JDZW 35 Fully Enclosed Transformador de Potencial show

LZZW-35 Resina Epóxi Cast Transformador de Corrente

LZZW 35 Epoxy Resin Cast Current Transformador Para Exterior Fully enclosed

Princípio de Funcionamento

The JLSZW-35 integrates two voltage transformers and two current transformers within a single outdoor-rated epoxy resin enclosure. The voltage transformer section employs electromagnetic induction with iron cores and secondary windings to step down primary voltage to standardized 100 V output. The current transformer section features toroidal magnetic cores with primary conductors passing through the apertures; primary current induces proportional flux, delivering standardized 5 A secondary current through connected burden. The V/V voltage connection measures all three phase voltages using only two single-phase VT units. Current measurement on A-phase and C-phase enables three-phase power calculation and overcurrent protection.

Posição de Aplicação no Sistema

  • Para Exterior Substations: 35 kV outdoor switchgear installations and ring main units
  • Energy Medição: Revenue-grade three-phase power and energy measurement systems
  • Proteção Circuits: Overvoltage, undervoltage, overcurrent, and earth fault protection relays
  • Distribuição Monitoring: SCADA systems, load monitoring, and power quality measurement
  • Replacement Projects: Eco-friendly substitute for oil-immersed combined instrument transformers

Visão Geral Estrutural

Para Exterior-rated epoxy resin cast construction with fully-enclosed weatherproof design ensures superior insulation performance, UV resistance, moisture protection, and pollution resistance. The pole-mounted or platform-mounted configuration provides space-efficient installation in outdoor substations while maintaining excellent electrical clearances and mechanical strength under environmental stress.

Designação do Modelo

JLSZW 35 Para Exterior Epoxy Resin Casting Combined Transformador high voltate Transformador type

Explicação do Código do Modelo

  • J — Instrument transformer (general designation)
  • L — Current transformer function included
  • S — Three-phase configuration (三相)
  • Z — Pillar/post type mounting structure
  • W — Para Exterior service (户外)
  • 35 — Voltage class (kV)

Detalhes de Configuração

The JLSZW-35 combined instrument transformer integrates voltage and current measurement functions:

  • Voltage Section: Two single-phase voltage transformers connected in V/V configuration, providing three-phase voltage measurement from two units
  • Current Section: Two window-type current transformers installed in series on A-phase and C-phase primary conductors
  • Integration: All components mounted within a single outdoor-rated epoxy resin enclosure for space efficiency and reduced installation complexity

Condições de Serviço

The JLSZW-35 combined instrument transformer is designed for outdoor operation under specified environmental conditions in medium-voltage power distribution systems.

  • Instalação environment: Para Exterior installation (protected from direct exposure to severe precipitation where applicable)
  • Altitude: Not exceeding 2000 m above sea level (higher altitude shall be specified for engineering confirmation and insulation coordination adjustment)
  • Ambient temperature: −40 °C to +40 °C
  • Relative humidity: Daily average ≤ 95%, monthly average ≤ 90% (condensation conditions accounted for in design)
  • Environmental conditions: Para Exterior pollution environment per IEC 60815 classification (pollution severity level to be specified); no explosive or flammable atmosphere; mechanical shock and vibration per applicable standard
  • UV exposure: Epoxy resin formulation includes UV stabilizers for long-term outdoor service
Engineering Nota: The installation location shall comply with applicable electrical safety regulations and provide stable operating conditions throughout the transformer’s service life. Site-specific pollution levels and ice/snow loading shall be confirmed during project specification.

Construção

Design de Construção

  • Structure: Post (pillar) type for outdoor platform or pole mounting
  • Isolamento: Fully enclosed vacuum-cast epoxy resin insulation system (outdoor-rated formulation)
  • VT Núcleo: Silicon steel laminated cores with secondary windings; V/V connection topology
  • CT Núcleo: Ring-type (window-type) magnetic cores with adjustable ratio taps
  • Enclosure: Weather-sealed epoxy resin housing with IP54 protection rating; UV-resistant surface treatment
  • Terminais: Para Exterior-rated terminal blocks with tracking-resistant barriers and sealing glands

The outdoor epoxy resin casting provides stable insulation properties and resistance to moisture, UV radiation, thermal cycling, contamination, and aging for long-term outdoor service without oil maintenance.

Enrolamentos & Marcação de Terminais

JLSZW 35 Para Exterior Epoxy Resin Casting Combined Transformador

Transformador de Potencial Terminais:

  • Primário terminals (VT1): A-X (U1-U2)
  • Primário terminals (VT2): C-X (W1-W2)
  • Secundário terminals (VT1): a-x (u1-u2)
  • Secundário terminals (VT2): c-x (w1-w2)

Transformador de Corrente Terminais:

  • Primário terminals (CT on A-phase): P1-P2
  • Primário terminals (CT on C-phase): P1-P2
  • Secundário terminals (CT A-phase, Núcleo 1): 1S1-1S2
  • Secundário terminals (CT C-phase, Núcleo 1): 1S1-1S2

Terminal markings follow standard VT and CT polarity conventions per IEC 61869. Correct terminal identification and polarity verification shall be observed to ensure metering accuracy and protection relay performance.

Dados Técnicos

This section provides selection-oriented technical data for the JLSZW-35 three-phase outdoor epoxy resin combined instrument transformer used in 35 kV class AC systems (50 Hz). Data shown below is intended for preliminary selection of voltage ratio, current ratio, accuracy class combinations, rated outputs, and short-circuit withstand capability.

Definitions: VT accuracy class indicates metering precision for voltage measurement. CT accuracy class combination indicates available metering/protection cores. Rated output (VA) is specified per secondary core. Ith is the rated short-time thermal current for CT (typically 1 s). Idyn is the rated dynamic current (peak) for CT.

Notation: VT and CT specifications are independent within the combined unit. Customer shall specify VT ratio, VT accuracy, VT burden, CT ratio, CT accuracy, and CT burden according to project metering and protection requirements.

VT Technical Parameters

Model Rated
Voltage
Ratio (V)
Accuracy
Class
Rated
Saída
(VA)
Limit
Saída
(VA)
Rated
Isolamento
Level (kV)
JLSZW-35 35000/100 0.2 30 500 42/95/195
JLSZW-35 35000/100 0.5 50 500 42/95/195
VT Engineering Nota: Isolamento level shown as Um/AC withstand/Lightning impulse (kV). V/V connection uses two single-phase VTs to measure three-phase voltages. Total VT burden is sum of connected meters, protective relays, transducers, and wiring losses.

CT Technical Parameters

Model Current
Ratio (A)
Accuracy
Class
Rated
Saída
(VA)
Térmico
Stability
Current (kA)
Dinâmico
Stability
Current (kA)
Rated
Isolamento
Level (kV)
JLSZW-35 5~200/5 0.2S 10 100×I1n 2.5×Ith 42/95/195
JLSZW-35 5~200/5 0.2 10 100×I1n 2.5×Ith 42/95/195
CT Engineering Nota: CT ratio adjustable via internal taps from 5/5 to 200/5. I1n is the selected rated primary current. Ith expressed as multiple of rated primary current (e.g., if I1n = 100 A, then Ith = 10 kA for 1 s). Idyn is peak dynamic current withstand. Accuracy class 0.2S indicates special metering class per IEC 61869-2.

Normas & Normative References

Standard Title Application
IEC 61869-1 Instrument Transformers – Part 1: General Requirements General requirements for VT and CT
IEC 61869-2 Instrument Transformers – Part 2: Additional Requirements for Current Transformers CT-specific requirements
IEC 61869-3 Instrument Transformers – Part 3: Additional Requirements for Inductive Voltage Transformers VT-specific requirements
GB/T 20840.1 Instrument Transformers – Part 1: General Requirements National standard (aligned with IEC 61869 framework)
GB/T 20840.2 Instrument Transformers – Part 2: Current Transformers National CT requirements
GB/T 20840.3 Instrument Transformers – Part 3: Inductive Voltage Transformers National VT requirements
IEC 60815 Selection and Dimensioning of High-Voltage Insulators for Polluted Conditions Para Exterior insulation design under pollution
IEC 60068-2-1 Environmental Testes – Cold Low temperature performance verification
IEC 60068-2-2 Environmental Testes – Dry Heat High temperature performance verification

Factory Test Compliance

  • Routine tests (VT) per IEC 61869-3 / GB/T 20840.3 (including polarity/marking, ratio verification, accuracy verification per specified class and burden, and dielectric tests)
  • Routine tests (CT) per IEC 61869-2 / GB/T 20840.2 (including polarity/marking, ratio verification, accuracy verification per specified class and burden, and dielectric tests)
  • Dielectric tests per insulation coordination requirements: AC withstand voltage test, lightning impulse withstand test
  • Partial discharge test where specified by project requirement or per applicable standard
  • Visual and dimensional inspection including marking, terminal arrangement, and workmanship conformity
  • Type and special tests as required by project specification (including thermal stability, dynamic stability, outdoor environmental tests)
Compliance Nota: Combined instrument transformer maintains full compliance with listed standards for both VT and CT sections. Test certificates available for each manufactured unit with traceability to accredited laboratories. Para Exterior rating verified through environmental testing protocols.

Instalação & Dimensões

  • Outline dimensions and mounting details are provided in the dimensional drawings.
  • The combined transformer shall be securely mounted using the designated fixing base or mounting bracket on outdoor platform or pole structure.
  • Primário busbar connections shall be made through the designated primary terminals for both VT and CT sections with appropriate torque specification.
  • Adequate clearance shall be maintained for insulation coordination, heat dissipation, and maintenance access per applicable outdoor installation standard.
  • Grounding connections shall be provided on the metallic mounting base and secondary neutral points per local electrical safety code.

Outlines

JLSZW-35 Para Exterior Transformador de Instrumento Combinado
JLSZW 35 Para Exterior Epoxy Resin Casting Combined Transformador high voltate Transformador outline

Aviso de Segurança: VT secondary circuits shall be fused per applicable protection practice. CT secondary circuits must never be left open when energized. Before maintenance, short-circuit and reliably ground all secondary circuits in accordance with local electrical safety regulations. Combined unit contains both high voltage and current transformation; observe all applicable safety procedures.

Notas de Segurança

  • VT secondary circuits shall be protected with appropriate fuses to prevent secondary short-circuit damage.
  • CT secondary circuit must never be left open when the transformer is energized, as dangerous high voltage may appear across the secondary terminals.
  • During inspection or maintenance, all secondary circuits shall be short-circuited and grounded before disconnecting any instruments or relays.
  • One point of each VT secondary circuit and each CT secondary circuit should be reliably grounded in accordance with applicable standards.
  • All installation, operation, and maintenance work shall comply with local electrical safety regulations for outdoor high-voltage equipment.
  • Observe proper clearances and approach distances per applicable outdoor substation safety standards.

Informações para Pedido

When placing an order, the required configuration shall be specified according to the local grid requirements, applicable standards, and project technical specification. The following parameters shall be clearly stated for technical confirmation and production release:

VT Selection: Determine rated primary voltage from system nominal voltage (e.g., 35 kV system). Select accuracy class based on metering requirements (0.2 for revenue metering, 0.5 for indication). Confirm rated burden (VA) from sum of connected meters, transducers, relays, and wiring losses.

CT Selection: Determine rated primary current from feeder/load rating and expected operating range. Select accuracy class 0.2S for revenue metering or 0.2 for general metering. Confirm rated burden (VA) for each secondary circuit based on connected instruments and wiring losses. Verify short-circuit withstand capability (Ith/Idyn) against system prospective fault current.

If local utility or project requirements apply (e.g., special insulation level, ice/snow loading, seismic rating, terminal arrangement, mounting constraints, documentation language, or required certificates), specify them at the ordering stage. Special configurations and non-standard ratings shall be confirmed by technical agreement and final data sheet prior to production.

Perguntas Frequentes

Combined unit offers space efficiency, reduced installation complexity, single mounting base, integrated structure for outdoor service, and lower total material cost while maintaining independent VT and CT specifications per applicable standards.
V/V connection measures voltage between A-X and C-X phases. The third voltage (B-phase to neutral) is derived from vector calculation using the two measured voltages, enabling three-phase metering with two single-phase VT elements.
For balanced three-phase systems, current measurement on two phases enables calculation of the third phase current (IA + IB + IC = 0). This configuration reduces cost and complexity while maintaining full three-phase power measurement capability. For unbalanced loads or protection requiring all three phases, three-CT version can be specified.
Class 0.2S (special metering class per IEC 61869-2) provides tighter accuracy limits at low current loading (typically 1% to 20% of rated current), making it suitable for revenue-grade metering where accuracy at light load is critical. Class 0.2 is standard metering class.
VT burden (VA) = sum of all VT secondary connected loads (meters, transducers, relays) + wiring losses. CT burden (VA) = sum of all CT secondary connected loads (meters, relays) + wiring losses. Calculate separately for each VT secondary and each CT secondary core based on actual circuit design.
VT secondary shall be fused per protection practice. Do not open-circuit CT secondary under energized primary. Short and ground per project practice before maintenance. One point of each VT secondary and each CT secondary shall be grounded per applicable standard. Observe terminal marks and polarity for correct metering and protection operation.
Yes. Epoxy resin cast construction eliminates oil, removing risk of oil leakage, fire hazard, and environmental contamination. No oil maintenance required. Suitable for indoor vault installation where oil-filled equipment is prohibited. Meets green substation and eco-friendly power grid requirements.
Nameplate and factory test report prevail for acceptance. VT and CT sections comply independently with IEC 61869 series and GB/T 20840 series. Para Exterior rating verified per IEC 60068 environmental tests. Unit test certificates are traceable to accredited laboratories. Project-specific requirements shall be documented in technical agreement.