Transformador Combinado de Resina Epóxi Trifásico para Exterior JLSZW3-10KV

Transformador Combinado de Resina Epóxi Trifásico para Exterior JLSZW3-10KV

10kV combined transformers VT, CT for three-phase metering, protection

  • 1. Núcleo structure/configuration - three-phase Y/Yo with integrated VT+CT cores
  • 2. Electrical output/interface - 100V VT and 5A CT secondary signals
  • 3. Isolamento/structural form - epoxy resin cast in sealed outdoor enclosure
  • 4. System performance- Ith/Idyn ratings per GB 20840 standards

Visão Geral do Produto

Definição Funcional

The JLSZW3-6 and JLSZW3-10 series outdoor dry-type combined instrument transformers are integrated electromagnetic measurement devices that combine voltage transformer (VT) and current transformer (CT) functions in a single sealed enclosure. These transformers provide simultaneous voltage and current measurement for three-phase AC power systems rated at 50 Hz, with system voltage classes of 6 kV and 10 kV. The combined configuration delivers galvanically isolated secondary signals for energy metering, protection relaying, and supervisory control applications in urban/rural grids, outdoor substations, and industrial distribution networks.

Principais Características Nominais

Item Specification (per order / nameplate)
System voltage class 6 kV / 10 kV class (outdoor distribution applications)
Rated frequency 50 Hz (60 Hz available upon request)
VT voltage ratios 3000/100 V, 6000/100 V, 10000/100 V
VT accuracy classes 0.2 / 0.5
VT rated output 15 VA / 30 VA per core
VT limit output 300 VA
CT current ratios 5~200/5 A
CT accuracy classes 0.2S / 0.2
CT rated output 10 VA per core
CT short-circuit withstand Ith: 100 × I₁n (1 s), Idyn: 2.5 × Ith (peak)
VT insulation level (JLSZW3-6) 7.2/32/60 kV
VT insulation level (JLSZW3-10) 12/42/75 kV
CT insulation level 12/42/75 kV
Conexão configuration Three-phase four-wire Y/Yo
Applicable standards GB 20840.4-2015 (Combined); GB 20840.2-2014, GB 20840.1-2010 (CT); GB 20840.3-2013, GB 20840.1-2010 (VT)

Product Shows

JLSZW3 10 Trifásico Epoxy Resin CT PTs

Princípio de Funcionamento

The combined transformer integrates independent voltage and current measurement functions using electromagnetic induction principles. The voltage transformer section employs a wound-core configuration with primary windings connected to the power system and secondary windings delivering standardized 100 V output. The current transformer section utilizes toroidal cores with primary conductors passing through apertures and secondary windings providing 5 A output current proportional to primary current. Both VT and CT sections operate simultaneously to supply complete three-phase voltage and current signals for metering instruments, protective relays, and monitoring systems.

Posição de Aplicação no Sistema

  • Para Exterior Distribuição Networks: 6-10 kV overhead lines and pole-mounted switchgear
  • Energy Medição Stations: Revenue-grade three-phase electricity measurement and billing
  • Proteção Systems: Overcurrent, overvoltage, and directional protection schemes
  • Subestação Monitoring: Remote terminal units (RTU) and SCADA data acquisition
  • Industrial Power Systems: Factory distribution panels and outdoor transformer stations

Visão Geral Estrutural

The combined transformer features fully-enclosed metal housing with integrated epoxy resin cast VT and CT components. The voltage transformer sections use exposed iron cores with high-quality cold-rolled grain-oriented silicon steel, with primary and secondary windings wound on core limbs. Current transformer sections employ closed iron cores with premium silicon steel, ensuring measurement accuracy and stability. Three voltage transformers and three current transformers are assembled in a sealed metal enclosure, providing compact installation footprint, environmental protection, and reliable long-term operation in outdoor conditions.

Designação do Modelo

JLSZW3 10 Para Exterior Tipo Seco Combined Transformador Epoxy Resin Isolamento model

Code Explanation

  • J — Voltage transformer (VT/PT)
  • L — Current transformer (CT)
  • S — Three-phase configuration
  • Z — Cast-resin (epoxy) insulated structure
  • W — Para Exterior installation type
  • 3 — Design series code
  • 6 / 10 — Voltage class (kV)

Description

JLSZW3-6 and JLSZW3-10 designate the system voltage class (6 kV or 10 kV). The combined transformer integrates three single-phase voltage transformers and three single-phase current transformers in Y/Yo three-phase four-wire connection. The specific voltage ratio, current ratio, accuracy classes, and rated burdens are defined by project specification and confirmed on the nameplate.

Condições de Serviço

The JLSZW3 series combined transformers are designed for outdoor operation under normal service conditions in medium-voltage distribution systems.

  • Instalação environment: Para Exterior installation in sheltered or exposed locations
  • Altitude: Not exceeding 1000 m above sea level (higher altitude applications require engineering confirmation)
  • Ambient temperature: −25 °C to +40 °C
  • Relative humidity: Daily average ≤ 95%, monthly average ≤ 90% (at +20 °C reference)
  • Environmental conditions: Free from severe salt fog, industrial contamination, or explosive atmospheres; no abnormal vibration or mechanical shock
  • Lightning protection: Zinc oxide surge arrester required within 1 meter of installation point
Engineering Nota: Instalação shall comply with outdoor electrical safety regulations. Surge protection is mandatory per GB standards. Equipment location shall provide adequate clearance for operation and maintenance access.

Construção

Design de Construção

Transformador de Potencial Section:

  • Núcleo type: Wound core with exposed structure
  • Núcleo material: High-quality cold-rolled grain-oriented silicon steel sheets
  • Isolamento: Epoxy resin cast construction
  • Enrolamentos: Primário and secondary coils wound on core limbs

Transformador de Corrente Section:

  • Núcleo type: Closed ring-type iron core
  • Núcleo material: Premium quality silicon steel laminations
  • Isolamento: Epoxy resin monolithic casting
  • Configuration: Pass-through primary with secondary windings on toroidal core

Enclosure Assembly:

  • Housing: Sealed metal cabinet with environmental protection
  • Components: Three VT units + three CT units in integrated assembly
  • Terminais: Primário and secondary terminal blocks accessible via compartment doors
  • Proteção rating: Weather-resistant construction for outdoor service

The epoxy resin casting provides stable insulation properties, moisture resistance, pollution resistance, and aging resistance for reliable outdoor operation. The fully-enclosed metal housing protects components from environmental exposure while maintaining electrical clearances and creepage distances.

Terminal Arrangement & Marking

JLSZW3 10 Trifásico Epoxy Resin CT PTs output

Transformador de Potencial Terminais:

  • Primário terminals (per phase): A / B / C / N (neutral)
  • Secundário terminals (per phase): a / b / c / n (neutral)
  • Conexão: Y/Yo three-phase four-wire configuration

Transformador de Corrente Terminais:

  • Primário terminals (per phase): P1 / P2
  • Secundário terminals (Phase A): 1K1 / 1L1
  • Secundário terminals (Phase B): 1K2 / 1L2
  • Secundário terminals (Phase C): 1K3 / 1L3

Terminal markings follow standard polarity conventions per GB 20840 series. Correct terminal identification is essential for accurate metering and proper protection relay operation. Wiring diagrams and terminal assignment are provided with each unit.

Dados Técnicos

Transformador de Potencial Specifications

Model Rated
Voltage
Ratio (V)
Accuracy
Class
Rated
Saída
(VA)
Limit
Saída
(VA)
Rated
Isolamento
Level (kV)
JLSZW3-6 3000/100 0.2 / 0.5 15 / 30 300 3.6/25/40
6000/100 7.2/32/60
JLSZW3-10 3000/100 0.2 / 0.5 15 / 30 300 3.6/25/40
6000/100 7.2/32/60
10000/100 12/42/75

Transformador de Potencial Notes:

  • Accuracy class 0.2 for precision metering; 0.5 for general metering applications
  • Rated output (burden) available as 15 VA or 30 VA per secondary winding
  • Limit output capacity: 300 VA continuous
  • Isolamento level format: Um/ACSD/LI (system voltage / short-duration power-frequency / lightning impulse)
  • Secundário voltage: 100 V line-to-neutral (57.7 V phase-to-neutral in Y connection)

Transformador de Corrente Specifications

Model Rated
Current
Ratio (A)
Accuracy
Class
Rated
Saída
(VA)
Rated
Short-Time
Térmico Current
(kA)
Rated Dinâmico
Stability Current
(kA peak)
Rated
Isolamento
Level (kV)
JLSZW3-6 5~200/5 0.2S 10 100 × I₁n 2.5 × Ith 12/42/75
0.2
JLSZW3-10 5~200/5 0.2S 10 100 × I₁n 2.5 × Ith 12/42/75
0.2

Transformador de Corrente Notes:

  • Accuracy class 0.2S for electronic energy meters (extended range); 0.2 for standard metering
  • Rated primary current (I₁n) selectable from 5 A to 200 A in standard steps
  • Rated secondary current: 5 A (1 A available as special order)
  • Short-time thermal current (Ith): 100 times rated primary current for 1 second
  • Dinâmico stability current (Idyn): 2.5 times Ith (peak value)
  • Carga power factor: cosφ = 0.8 (inductive) unless otherwise specified

Accuracy and Carga

Transformador de Potencial Accuracy Performance:

Voltage transformers meet accuracy class 0.2 or 0.5 requirements per GB 20840.3-2013 at rated burden from 25% to 100% of rated voltage. Ratio error and phase displacement remain within specified limits across the operating range.

Transformador de Corrente Accuracy Performance:

Current transformers meet accuracy class 0.2S or 0.2 requirements per GB 20840.2-2014. Class 0.2S provides extended accuracy range from 1% to 120% of rated primary current, suitable for electronic energy meters. Accuracy limits are maintained at rated burden and rated frequency.

Carga Selection:

VT rated burden (15 VA or 30 VA) shall accommodate total connected load including meters, relays, and wiring resistance. CT rated burden (10 VA) shall cover secondary circuit impedance at rated current (5 A). Actual burden should be verified during system design to ensure accuracy compliance.

Normas Compliance

Applicable Normas

  • GB 20840.4-2015: Instrument transformers – Part 4: Additional requirements for combined transformers
  • GB 20840.2-2014: Instrument transformers – Part 2: Additional requirements for current transformers
  • GB 20840.1-2010: Instrument transformers – Part 1: General requirements
  • GB 20840.3-2013: Instrument transformers – Part 3: Additional requirements for inductive voltage transformers
  • IEC 61869 series: Instrument transformers (reference standard)

Testes and Acceptance

Each combined transformer unit undergoes factory testing per applicable standards:

  • Routine tests: Voltage ratio, current ratio, polarity, accuracy, burden, insulation resistance, dielectric withstand
  • Isolamento test: Power-frequency voltage withstand test on primary and secondary circuits
  • Lightning impulse test: Full-wave impulse voltage test per insulation level specification
  • Short-circuit withstand test: Verification of Ith and Idyn ratings (type test or calculation)
  • Visual and dimensional inspection: Nameplate data, terminal marking, workmanship verification
  • Special tests: Partial discharge measurement, temperature rise test (where specified)
Compliance Nota: Test certificates accompany each manufactured unit with traceability to accredited laboratories. Type test reports available upon request for project approval and qualification.

Instalação & Dimensões

Instalação Guidelines

  • Combined transformer shall be mounted on stable foundation or pole-mounted bracket with secure mechanical fixing
  • Montagem position shall provide adequate clearance for electrical safety, heat dissipation, and maintenance access
  • Primário connections made via busbar or cable termination as specified by project design
  • Secundário circuits routed through cable glands with proper sealing and strain relief
  • Surge arrester installation mandatory within 1 meter of primary terminals per GB requirements
  • Grounding connection required on designated terminal following local electrical codes

Outlines

JLSZW3-6kV / 10kV Combined Transformador

JLSZW3 10 Para Exterior Tipo Seco Combined Transformador Epoxy Resin Isolamento outline

Nota: Dimensional drawings show typical configuration. Actual dimensions confirmed on approved drawings prior to manufacture. Montagem hole patterns and terminal locations may vary by specification.

Aviso de Segurança: VT and CT secondary circuits must never be left open when primary is energized. Before maintenance, de-energize primary circuit and short-circuit secondary terminals in accordance with local electrical safety procedures. One point of each secondary circuit shall be reliably grounded.

Notas de Segurança

  • VT secondary circuit should not be short-circuited during operation; miniature circuit breaker or fuse protection recommended
  • CT secondary circuit must never be open when primary carries current; dangerous high voltage will appear at secondary terminals
  • During inspection or maintenance, CT secondary shall be short-circuited before disconnecting any instruments or wiring
  • One point of VT secondary neutral and one point of CT secondary circuit shall be reliably grounded per applicable standards
  • All installation and maintenance operations shall comply with national and local electrical safety regulations
  • De-energize primary circuit and verify absence of voltage before accessing terminal compartments

Informações para Pedido

When placing an order, the required configuration shall be specified according to local utility requirements, applicable standards, and project technical specification. The following parameters shall be clearly stated for technical confirmation and production release:

Transformador de Potencial Requirements:

  • Rated primary voltage / voltage ratio: 3000/100 V, 6000/100 V, or 10000/100 V
  • Accuracy class: 0.2 or 0.5
  • Rated burden: 15 VA or 30 VA per secondary winding
  • Isolamento level: Per system voltage class and project specification

Transformador de Corrente Requirements:

  • Rated primary current / transformation ratio: 5/5 A through 200/5 A in standard steps
  • Accuracy class: 0.2S or 0.2
  • Rated burden: 10 VA per secondary winding
  • Short-circuit withstand: Ith (1 s) and Idyn (peak) per system fault level

System and Configuration:

  • System voltage class: 6 kV or 10 kV
  • Rated frequency: 50 Hz (specify if 60 Hz required)
  • Conexão type: Three-phase four-wire Y/Yo (standard)
  • Instalação type: Para Exterior pole-mounted or foundation-mounted

If special requirements apply (non-standard ratios, additional accuracy cores, special terminal arrangements, mounting configurations, documentation language, certificates, or factory testing beyond routine), specify them at ordering stage for technical review and confirmation. Custom configurations require engineering approval and final datasheet before production release.

Perguntas Frequentes

Select VT ratio matching system nominal voltage (10000/100 V for 10 kV system). Select CT primary current from feeder continuous load and measurement range requirements, then verify against system design and protection coordination.

Revenue-grade metering requires VT class 0.2 and CT class 0.2S per GB standards. General monitoring and protection applications may use VT class 0.5 and CT class 0.2. Confirm requirements with local utility regulations.

VT burden shall cover total VA consumption of all connected meters, relays, and wiring losses. CT burden (10 VA at 5 A) shall accommodate secondary circuit impedance including meter coils and cable resistance. Calculate total burden during engineering design and select VT rated burden (15 VA or 30 VA) accordingly.

GB standards require surge arrester within 1 meter of combined transformer primary terminals to protect against lightning overvoltages and switching surges in outdoor installations. Arrester prevents insulation failure and equipment damage from transient overvoltages.

Calculate system prospective short-circuit current at installation point. Verify nameplate Ith (thermal) rating ≥ fault current RMS value for 1 second duration. Verify Idyn (dynamic) rating ≥ 2.5 × Ith ≥ peak fault current. Ratings confirmed by factory test report or type test certificate.

VT secondary neutral (n) terminal shall be grounded at one point. CT secondary circuits shall be grounded at one point per phase. Never open CT secondary under energized primary. Short and ground CT secondary before disconnecting instruments. Observe polarity markings (a/b/c/n for VT, K/L for CT) for correct metering and protection operation.

Nameplate data and factory routine test report govern acceptance. Test certificates verify ratio, accuracy, burden, insulation withstand, and short-circuit capability per GB 20840 series standards. Type test reports available for lightning impulse and special tests where specified by project.