FDGE9 Fully-Enclosed Dry Type Epoxy Resin Discharge Coil

FDGE9 Fully-Enclosed Dry Type Epoxy Resin Discharge Coil

• Epoxy vacuum-cast structure seals core and windings against dust

  • Discharges capacitor residual voltage to safe levels in five seconds
  • Secondary winding is a voltage indicator; residual winding for relay
  • Rated 6.6-12kV with 1.7-3.4 Mvar discharge capacity for 50Hz systems
  • Accuracy classes 0.2, 0.5, 1 with secondary outputs from 20 to 100VA
  • Conforms to DL/T 653-1998; maintenance-free replacement for oil types

Product Overview

The FDGE9 fully-enclosed dry type discharge coil is an epoxy resin vacuum-cast, single-phase indoor product for AC power systems at 50Hz with a rated voltage of 10kV and below. Connected in parallel with the high-voltage shunt capacitor bank, it provides a defined discharge path that reduces the residual voltage of the capacitor bank to a safe value within five seconds when the capacitor group is disconnected from the system, protecting operating personnel and downstream equipment.

The coil adopts a fully-enclosed cast structure in which the iron core, primary winding and secondary winding are cast together by advanced vacuum casting. During normal operation the secondary winding functions as a voltage indicator; where users require it, a residual voltage winding can be provided to deliver relay protection. The sealed body keeps the core and windings free of dust and moisture, giving a compact, light-weight, maintenance-free unit designed to replace conventional oil-immersed discharge coils.

Key Features:

  • Epoxy vacuum-cast structure seals core and windings against dust
  • Discharges capacitor residual voltage to safe levels in five seconds
  • Secondary winding is a voltage indicator; residual winding for relay
  • Rated 6.6-12kV with 1.7-3.4 Mvar discharge capacity for 50Hz systems
  • Accuracy classes 0.2, 0.5, 1 with secondary outputs from 20 to 100VA
  • Conforms to DL/T 653-1998; maintenance-free replacement for oil types

Product Display

 Product Display

Model Designation

 Product Type

The FDGE9 model designation follows a standardized coding system:

Example: FDGE9/11/√3-2.5-1 denotes a dry-type fully-enclosed discharge coil with secondary winding, design No.9, rated primary voltage 11/√3 kV, matched capacitor capacity 2.5 Mvar, single phase.

Service Conditions

  • Installation: Indoor type
  • Ambient Temperature: -5°C to +40°C
  • Altitude: Not more than 1000m
  • System Frequency: 50Hz
  • Atmosphere: No corrosive gas or smoke; no conducting or explosive dust
  • Vibration: No severe mechanical vibration at the installation site
  • Relative Humidity: Monthly average ≤ 90%; daily average ≤ 95%

Construction

The FDGE9 uses a fully-enclosed structure. The magnetic core is wound from high-grade cold-rolled silicon-steel sheet, and the core together with the primary and secondary windings is cast as one body by advanced vacuum casting technique. The result is a small-volume, light-weight unit with low no-load loss, strong resistance to over-voltage, and convenient installation that needs no maintenance.

Construction Advantages: Fully-enclosed cast body seals the insulation system against dust and moisture, maintenance-free replacement for oil-immersed discharge coils in capacitor bank compensation installations.

Technical Data

Type Rated

Voltage

(kV)

Accuracy Class

& Rated Output

(VA)

Discharge

Capacity

(Mvar)

Rated

Insulation

Level (kV)

FDGE9/6.6/√3-1.7-1 6.6/√3/0.1 0.2→20; 0.5→50; 1→100 1.7 7.2/32/60
FDGE9/7.2/√3-1.7-1 7.2/√3/0.1 0.2→20; 0.5→50; 1→100 1.7 7.2/32/60
FDGE9/11/√3-1.7-1 11/√3/0.1 0.2→20; 0.5→50; 1→100 1.7 12/42/75
FDGE9/11/√3-2.5-1 11/√3/0.1 0.2→20; 0.5→50; 1→100 2.5 12/42/75
FDGE9/11/√3-3.4-1 11/√3/0.1 0.2→20; 0.5→50; 1→100 3.4 12/42/75
FDGE9/12/√3-1.7-1 12/√3/0.1 0.2→20; 0.5→50; 1→100 1.7 12/42/75
FDGE9/12/√3-2.5-1 12/√3/0.1 0.2→20; 0.5→50; 1→100 2.5 12/42/75
FDGE9/12/√3-3.4-1 12/√3/0.1 0.2→20; 0.5→50; 1→100 3.4 12/42/75
Technical Note: Rated voltage ratio and secondary voltage (e.g. 100 V) can be customized upon technical agreement. Final parameters are subject to nameplate data and approved specifications.

Standards

The FDGE9 series conforms to the DL/T 653-1998 standard (Specification of discharge coils for high voltage parallel connection capacitor for order). Load power factor: cosφ 0.8 (lagging), surface creepage distance: more than 300mm.

Note: Final standard and test requirements shall be confirmed according to the project specification.

Installation & Dimensions

The FDGE9 discharge coil is designed for indoor installation. Overall dimensions: length 368 mm; width 222±1 mm; height 250 mm; body diameter Ø185 mm; base fixing 4-Ø12 with 25mm slot offset; top terminals 2-M10; side mounting M8. Refer to the approved outline drawing before foundation and busbar work.

Installation Diagram

 Installation and Dimensions

Wiring Diagram

 Wiring Diagram

The primary winding is connected in parallel across the high-voltage capacitor bank terminals (phase to neutral/earth point of the bank). The secondary winding supplies voltage indication; where fitted, the residual voltage winding connects to the protection relay. Confirm terminal markings, polarity and earthing against the approved wiring drawing before energization.

FAQs

Both are indoor epoxy resin vacuum-cast dry type discharge coils, but the FDGE9 is a fully-enclosed structure in which the core and windings are cast as one sealed body, while the FDGE8 is a semi-enclosed iron-core semi-casting design. The FDGE9 offers higher protection against dust and moisture.
When the capacitor bank is switched off, the coil reduces the residual voltage to a safe level within five seconds, in line with DL/T 653-1998.
Yes. During normal operation the secondary winding outputs a proportional low voltage suitable for voltage indication, with accuracy class 0.2, 0.5 or 1.
On request a residual voltage winding can be provided to supply a relay for residual-voltage / unbalance protection of the capacitor bank.
Rated primary 6.6/√3, 7.2/√3, 11/√3 and 12/√3 kV with matched discharge capacities of 1.7, 2.5 and 3.4 Mvar; insulation level 7.2/32/60 or 12/42/75 kV.
No. The fully-enclosed epoxy resin vacuum-cast design is maintenance-free and oil-free, unlike oil-immersed discharge coils that require oil handling and testing. It is manufactured in accordance with DL/T 653-1998.

 

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