JLSZV1-6 10W/210 outdoor epoxy cast-resin Combined Transformer

JLSZV1-6 10W/210 outdoor epoxy cast-resin Combined Transformer

JLSZV1-6 10W/210 outdoor epoxy cast-resin combined instrument transformer for 3kV 6kV 10kV systems with vertical Y-type and horizontal L-type connection configu...

  • Supports 3kV 6kV and 10kV voltage levels
  • Y-type vertical and L-type horizontal connections
  • Compact 420mm design for space-constrained areas
  • Epoxy resin insulation with 4500m altitude rating
  • Integrated CT and PT in single compact unit
  • Accuracy class 0.2S for precision metering

Product Overview

The JLSZV1-6 10W/210 is a three-phase outdoor epoxy cast-resin combined instrument transformer designed for 3kV 6kV and 10kV medium voltage metering applications. This compact combined transformer integrates current transformer (CT) and voltage transformer (PT) functions within a single housing measuring 420mm x 485mm, making it ideal for space-constrained installations where traditional larger units cannot be accommodated.

Engineered with epoxy resin insulation technology, this instrument transformer provides reliable performance in outdoor environments up to 4500m altitude. The JLSZV1-6 10W/210 series offers two connection configurations: Y-type with vertical primary connections and L-type with horizontal primary connections, allowing flexible installation to match various switchgear and metering cabinet designs. Suitable for 50Hz or 60Hz three-phase AC systems, these combined transformers deliver accurate voltage and current signals for revenue metering and system monitoring across multiple voltage classes.

Product Display

JLSZV1-6 10W/210 Product Display - Compact Design

JLSZV1-6 10W/210 Product Display - Technical Overview
JLSZV1-6 10W/210 Combined Transformer Product Display

JLSZV1-6 10W/210 Combined Transformer Product Display 2

Application Position

JLSZV1-6 10W/210 combined transformers are deployed in the metering section of 3kV 6kV and 10kV medium voltage power distribution networks. Installed on the high-voltage side of distribution transformers or within compact outdoor metering cabinets, these instrument transformers provide accurate voltage and current signals for revenue metering and system monitoring applications.

The compact 420mm footprint makes this combined transformer particularly suitable for retrofit projects where space is limited, compact switchgear installations, and distribution substations with restricted equipment bay dimensions. The dual connection configuration (Y-type vertical and L-type horizontal) allows installation flexibility to match existing busbar arrangements and cable entry directions.

Main Applications

  • 3kV/6kV/10kV medium voltage distribution systems
  • Compact switchgear and retrofit projects with space constraints
  • Distribution substations with limited equipment bay space
  • Industrial facilities and commercial building power monitoring
  • Renewable energy collection and mining operation systems
  • High-altitude installations up to 4500m
  • Applications requiring flexible connection orientation

Application Case Studies

Application Scenario 1: Compact Switchgear Retrofit
Aging distribution substations with space-constrained switchgear bays require metering equipment upgrades without structural modifications. The compact 420mm footprint enables installation in existing metering cabinets designed for smaller equipment. Horizontal connection configurations match existing busbar arrangements, allowing retrofit without switchgear modification. This approach maintains original equipment layout while providing modern 0.2S accuracy class metering for revenue billing.

Application Scenario 2: Multi-Voltage Industrial Facilities
Manufacturing complexes operating multiple distribution systems at 3kV, 6kV, and 10kV voltage levels benefit from standardized metering equipment across all voltage classes. A single product platform covering multiple voltage ratings simplifies maintenance procedures and spare parts inventory. Vertical connections suit indoor metal-clad switchgear while horizontal connections work in outdoor pad-mounted cabinets, providing flexibility for diverse installation requirements.

Application Fit

Suitable For

  • 3kV/6kV/10kV medium voltage metering applications
  • Compact switchgear and retrofit projects with limited space
  • Y-type and L-type connection configurations
  • High-altitude installations up to 4500m without derating
  • Industrial facilities and distribution substations
  • Commercial buildings and renewable energy systems
  • Mining operations and harsh environment applications
    • Applications requiring separate CT and VT installation
    • Protection-only applications where metering accuracy is not required
  • Systems above 12kV class without technical confirmation
  • Environments with extreme mechanical stress or impact risk
  • Applications requiring oil-immersed transformer design
  • Installations where larger units can be accommodated and lower cost is preferred
  • Applications requiring special pollution resistance beyond standard epoxy resin
  • Projects where primary current exceeds 200A

Installation Conditions

  • Installation position: Indoor or outdoor switchgear, metering cabinets, or distribution substations
  • Connection type: Y-type (vertical) or L-type (horizontal) per project requirements
  • Ambient temperature: -15°C to +55°C
  • Maximum altitude: ≤ 4500m (no derating required)
  • Mounting method: Floor-mounted or panel-mounted depending on configuration
  • Grounding: Connect grounding terminal per local electrical codes

Model Variants

The JLSZV1-6 10W/210 series is available in two connection configurations and three voltage ratings:

  • JLSZV1-3W/210-Y: 3kV system with vertical primary connections. Insulation level 3.6/25/40kV. Suitable for 3kV industrial distribution systems with vertical busbar arrangements.
  • JLSZV1-6W/210-Y: 6kV system with vertical primary connections. Insulation level 7.2/32/60kV. Suitable for 6kV distribution networks with vertical busbar arrangements.
  • JLSZV1-10W/210-Y: 10kV system with vertical primary connections. Insulation level 12/42/75kV. Suitable for 10kV utility distribution systems with vertical busbar arrangements.
  • JLSZV1-3W/210-L: 3kV system with horizontal primary connections. Insulation level 3.6/25/40kV. Suitable for 3kV systems with horizontal busbar arrangements or pad-mounted cabinets.
  • JLSZV1-6W/210-L: 6kV system with horizontal primary connections. Insulation level 7.2/32/60kV. Suitable for 6kV systems with horizontal busbar arrangements.
  • JLSZV1-10W/210-L: 10kV system with horizontal primary connections. Insulation level 12/42/75kV. Suitable for 10kV systems with horizontal busbar arrangements or outdoor pad-mounted cabinets.

The Y-type designation indicates vertical primary terminal orientation, while L-type indicates horizontal primary terminal orientation. Both configurations share identical electrical characteristics and differ only in mechanical terminal arrangement to match various switchgear designs.

Technical Parameters

The JLSZV1-6/10W/210 is a compact outdoor epoxy cast-resin combined instrument transformer for 3kV, 6kV, and 10kV metering. Operating temperature -15°C to +55°C, altitude up to 4500m, compliant with GB20840.4-2015.

Voltage Transformer Data

Model Ratio (V) Insulation Level (kV) Accuracy Classes & Burden Limit Output
JLSZV1-3W/210 3000/100 3.6/25/40 0.2 (15VA), 0.5 (30VA) 300 VA
JLSZV1-6W/210 6000/100 7.2/32/60 0.2 (15VA), 0.5 (30VA) 300 VA
JLSZV1-10W/210 10000/100 12/42/75 0.2 (15VA), 0.5 (30VA) 300 VA

Current Transformer Data

Parameter Range / Value
Primary Current (Ip) 5A – 200A (selectable ratios)
Secondary Current 5A (standard)
Short-Time Thermal Current (1s) 80 × In
Dynamic Withstand Current 200 × In
Insulation Level 12/42/75kV (all models)

Installation & Dimensions

Dimension Reference

Item Reference Value
Overall width 420mm
Overall height (Y-type) 485mm ± 5mm
Overall height (L-type) 453mm ± 2mm
Depth 280mm
Base dimensions 280mm x 355mm
Mounting hole spacing Per installation drawing
Terminal spacing (center to center) 210mm + 210mm
Primary terminal type Bolted connection (Y-type vertical or L-type horizontal)
Secondary terminal box Sealed enclosure with fixed clip
Grounding terminal M8 grounding bolt
Approximate weight 85kg

JLSZV1-6 10W/210 Combined Transformer Installation Diagram 1 (Y-type)
JLSZV1-6 10W/210-Y (Primary Vertical Connection)
JLSZV1-6 10W/210 Combined Transformer Installation Diagram 2 (L-type)

JLSZV1-6 10W/210-L (Primary Horizontal Connection)

Wiring Diagram

JLSZV1-6 10W/210 Combined Transformer Wiring Diagram

Installation Guidelines

For Y-type (vertical connection) installation: Mount the transformer on a stable floor or platform using the provided mounting brackets. Connect vertical primary conductors to the top terminals (AP1 AP2 for phase A; CP1 CP2 for phase C). Ensure adequate clearance above the unit for vertical cable entry.

For L-type (horizontal connection) installation: Mount the transformer on a stable floor or platform. Connect horizontal primary conductors to the side terminals. The horizontal configuration is particularly suitable for pad-mounted cabinets and switchgear with horizontal busbar arrangements.

Connect secondary wiring to the terminal box, separating metering and protection circuits as required. Ground the transformer frame using the M8 grounding terminal per local electrical codes. The epoxy resin insulation requires no special handling precautions during installation.

Standards Compliance

This combined transformer complies with:

  • GB20840.4-2015: Instrument transformers – Part 4: Additional requirements for combined transformers
  • IEC 61869 series (by reference)

Designed and tested for indoor and outdoor use in pollution level II and III environments. Epoxy resin insulation meets tracking resistance and mechanical strength requirements for medium voltage applications.

Selection Guide

When selecting a JLSZV1-6 10W/210 combined transformer:

  1. Choose voltage rating: 3W for 3kV systems, 6W for 6kV systems, or 10W for 10kV systems.
  2. Select connection type: Y-type for vertical primary connections or L-type for horizontal primary connections based on switchgear busbar arrangement.
  3. Specify primary current (e.g., 50A, 100A, 200A) based on expected load current.
  4. Select CT accuracy class: 0.2S for revenue metering, 0.2 for general metering.
  5. Select PT accuracy class: 0.2 for revenue metering, 0.5 for monitoring.
  6. Confirm installation space can accommodate 420mm x 485mm dimensions and 85kg weight.
  7. Verify altitude does not exceed 4500m.

Ordering Information

Provide the following when ordering:

  • Full model number (e.g., JLSZV1-10W/210-Y or JLSZV1-10W/210-L)
  • System voltage (3kV, 6kV, or 10kV)
  • Connection type (Y-type vertical or L-type horizontal)
  • CT primary current rating (e.g., 50A, 100A, 200A)
  • CT accuracy class (0.2S or 0.2)
  • PT accuracy class (0.2 or 0.5)
  • Rated burden for each accuracy class
  • Installation environment (indoor or outdoor)
  • Altitude above sea level
  • Quantity required
  • Any special requirements (terminal arrangement, painting, etc.)

FAQs

Y-type indicates vertical primary terminal orientation, where primary conductors connect from above. L-type indicates horizontal primary terminal orientation, where primary conductors connect from the side. Both configurations share identical electrical characteristics and differ only in mechanical terminal arrangement to match various switchgear designs and busbar configurations.

The JLSZV1 series uses a single mechanical platform with three voltage rating variants: JLSZV1-3W/210 for 3kV systems (insulation level 3.6/25/40kV), JLSZV1-6W/210 for 6kV systems (insulation level 7.2/32/60kV), and JLSZV1-10W/210 for 10kV systems (insulation level 12/42/75kV). Each variant is optimized for its specific voltage class while maintaining the same compact dimensions and connection configurations.

The JLSZV1-6 10W/210 series supports primary current ratings from 5A to 200A. For applications requiring higher primary currents, alternative models with larger current ratings should be considered. The 200A maximum rating makes this series suitable for distribution-level metering applications but not for high-current industrial or utility feeder metering.

The JLSZV1-6 10W/210 features a compact footprint of 420mm x 280mm with a height of 485mm (Y-type) or 453mm (L-type). This is significantly smaller than standard combined transformers, making it ideal for retrofit projects, compact switchgear, and distribution substations with limited equipment bay space. The 85kg weight is also lower than many standard models.

Yes, JLSZV1-6 10W/210 transformers are rated for operation at altitudes up to 4500m without performance derating. The epoxy resin insulation maintains dielectric strength at high altitudes, and the design accounts for reduced air density in thermal calculations. This makes the series suitable for mountainous regions and high-elevation industrial facilities.

For revenue metering applications, CT accuracy class 0.2S and PT accuracy class 0.2 are recommended. The 0.2S class provides high accuracy over a wide current range (from 1% to 120% of rated current), making it suitable for billing applications where load varies significantly. For monitoring applications, CT class 0.2 and PT class 0.5 are suitable.

Yes, the JLSZV1-6 10W/210 series is suitable for both indoor and outdoor installation. The epoxy resin insulation provides excellent dielectric strength and mechanical properties for indoor switchgear applications. For outdoor installation, the transformer is designed to withstand environmental conditions including UV exposure, temperature variations, and pollution levels II and III.

JLSZV1-6 10W/210 transformers comply with GB20840.4-2015, which covers additional requirements for combined instrument transformers. The design also references IEC 61869 series standards. The epoxy resin insulation meets requirements for tracking resistance, mechanical strength, and dielectric properties for medium voltage indoor and outdoor applications.

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