LZZBJ9-12/190b/4S, AS12 Indoor Epoxy Cast-Resin Current Transformer

LZZBJ9-12/190b/4S, AS12 Indoor Epoxy Cast-Resin Current Transformer

12kV indoor epoxy cast-resin CT with 190b/4S multi-core structure

  • Fully enclosed dry-type cast-resin body for indoor MV switchgear
  • Designed for international 10kV, 11kV and 12kV class networks
  • 190b nominal width with 4S secondary schematic configuration
  • Multi-core metering and protection options with 0.2S, 0.5 and 5P
  • 1A or 5A secondary output for meters, relays and monitoring devices

Product Overview

The LZZBJ9-12/190b/4S current transformer, also referenced as AS12/190b/4S or AS12190b/4S, is an indoor epoxy cast-resin, dry-type, fully enclosed support-structure current transformer for medium-voltage AC power systems. It is designed for current measurement, electric energy metering, feeder monitoring and relay protection in 10kV, 11kV and 12kV class switchgear systems.

The product encloses the primary winding, secondary winding and annular magnetic core inside an epoxy resin casting body. This dry-type insulation structure provides mechanical strength, moisture resistance and stable insulation performance for indoor medium-voltage operation. The product is suitable for switchgear applications with rated frequency of 50Hz or 60Hz and highest voltage for equipment up to 12kV.

The 190b / 4S structure indicates a specific nominal width and secondary schematic arrangement. It is suitable for projects requiring multiple secondary cores, such as combined metering and relay protection circuits. Final selection shall be confirmed according to current ratio, secondary output, accuracy-class combination, rated burden, short-circuit withstand requirement and approved outline drawing.

Product Type

Item Specification
Product name Indoor Epoxy Cast-Resin Current Transformer
Model series LZZBJ9-12/190b/4S / AS12/190b/4S / AS12190b/4S
Structure Indoor, dry-type, fully enclosed, support-type epoxy cast-resin structure
Voltage class 10kV, 11kV and 12kV class medium-voltage systems
Highest voltage for equipment 7.2kV / 12kV according to project configuration
Rated insulation 12/42/75kV reference; final value by nameplate and technical agreement
Rated frequency 50Hz / 60Hz
Secondary current 5A or 1A
Phase Single phase
Installation Indoor busbar / support-type switchgear installation
Applications Protection, measurement, energy metering and feeder monitoring

Product Display

LZZBJ9-12/190b/4S, AS12 Indoor Epoxy Cast-Resin Current Transformer Product Display

LZZBJ9-12 190b 4S indoor epoxy cast-resin current transformer product display

Applications

  • 10kV, 11kV and 12kV class indoor medium-voltage switchgear
  • Metal-clad switchgear, feeder panels, incoming cabinets and outgoing cabinets
  • Current measurement and electric energy metering circuits
  • Relay protection circuits for feeders, transformers, motors and distribution lines
  • SCADA, power monitoring and distribution automation systems
  • Projects requiring multi-core CT configurations for metering and protection

Features

  • Fully enclosed dry-type insulation: The primary winding, secondary winding and annular core are cast together in the epoxy resin body for stable indoor insulation.
  • Support construction: The product provides both current transformation and insulation support functions inside medium-voltage switchgear.
  • Multi-core 4S configuration: The 4S schematic arrangement supports multiple secondary circuits for metering, measurement and relay protection.
  • Omni-directional installation: The cast-resin structure supports flexible switchgear installation when the mounting layout and terminal direction are confirmed by drawing.
  • Moisture and pollution resistance: The epoxy resin body is suitable for indoor applications where humidity, dust and operating environment must be considered.
  • 1A or 5A secondary output: The secondary current can be selected according to meter input, relay input, secondary wiring distance and burden requirement.

Principle

The LZZBJ9-12/190b/4S current transformer operates according to electromagnetic induction. The primary current produces magnetic flux in the annular core, and the secondary winding outputs a proportional current signal to meters, relays or monitoring devices. The epoxy resin casting body provides electrical insulation between the medium-voltage primary circuit and the low-voltage secondary circuits.

For metering applications, the secondary core shall maintain ratio accuracy and phase displacement under the rated burden. For protection applications, the protection core shall provide a reliable current signal under fault-current conditions and coordinate with relay settings. The rated short-time thermal current and rated dynamic current must match the switchgear fault-current level.

Model Designation

The model code can be interpreted as follows:

Code Meaning
L Current transformer
Z Pillar / post type structure
Z Epoxy pouring / cast-resin insulation
B With protection level
J Strengthened design
9 Design serial number
12 Maximum operating voltage / 12kV class; also used in the AS12 alternative model designation
190b Nominal width / structure dimension code
4S Secondary schematic code / multi-secondary configuration
AS12 Alternative series designation for the same 12kV indoor epoxy cast-resin CT platform

Technical Data

Item Specification
Rated voltage class 10kV, 11kV and 12kV class indoor systems
Highest voltage for equipment 7.2kV / 12kV according to project configuration
Rated insulation level 12/42/75kV reference; final value according to nameplate
Rated frequency 50Hz / 60Hz
Rated primary current 10A to 3150A reference range; 1000A–3150A high-current configurations available according to drawing
Rated secondary current 5A or 1A
Accuracy combination 0.2S/0.5/5P10, 0.2S/0.5/5P20, 0.2S/0.5/5P30, 0.5/5P10, 0.5/5P20, 0.5/5P30 or project-specific combinations
Rated output 15/20/50/50, 15/20/30/30, 15/20/25/25, 15/20/15/15, 20/30/60/60, 20/30/40/40, 20/30/30/30 or 20/30/20/20 VA according to configuration
Ambient temperature -25°C to +40°C
Insulating medium Epoxy resin
Installation type Indoor support-type / busbar-type installation
Applicable standards GB 20840.1-2010, GB 20840.2-2014 and special project requirements

Terminals

The 4S schematic structure indicates a multi-secondary arrangement. The product may be supplied with several secondary cores for measurement and protection. Typical terminal markings include P1 / P2 for the primary side and 1S1 / 1S2, 2S1 / 2S2, 3S1 / 3S2 and optional additional secondary terminals according to the approved drawing.

Terminal

Marking

Function Application
Note
P1 / P2 Primary terminals Primary current direction and busbar connection shall follow the project wiring diagram.
1S1 / 1S2 First secondary core Usually used for metering or the first measurement circuit.
2S1 / 2S2 Second secondary core Used for measurement or protection according to the selected accuracy combination.
3S1 / 3S2 Third secondary core Used for protection or additional relay circuit when required.
4S circuit Fourth secondary schematic Terminal arrangement and core function must be confirmed by nameplate and drawing.

Selection Table

The following selection table is arranged by current range. Long accuracy and output data are wrapped into multiple lines to improve readability on website pages and mobile layouts.

Rated

Primary

Current (A)

Accuracy

Class

Combination

Rated

Output
(VA)

Short-Time

Thermal

Current

Rated

Dynamic

Current (kA)

10–40 0.2S / 0.5 / 5P10
0.2S / 0.5 / 5P15
0.2S / 0.5 / 5P20
0.2S / 0.5 / 5P30
15 / 20 / 50 / 50
15 / 20 / 30 / 30
15 / 20 / 25 / 25
15 / 20 / 15 / 15
150 × I1n 375 × I1n
50–100 200 × I1n 500 × I1n
150–250 32kA 80
300–400 50kA 125
500–600 63kA 160
750–800 20 / 30 / 60 / 60
20 / 30 / 40 / 40
20 / 30 / 30 / 30
20 / 30 / 20 / 20
80kA 200
1000–3150 100kA 250
Special ratio By technical agreement By agreement

Note: The above values are for technical selection reference. If project requirements exceed the listed range, final parameters shall be confirmed by agreement between manufacturer and purchaser. Nameplate data, approved drawings and factory test reports shall prevail.

High-Current Reference

Current

Range

Terminal / Mounting

Reference

Application

Note

800A ≤ I1n Standard large-current terminal layout Used for medium and high-current feeder applications.
1000A ≤ I1n ≤ 3150A Enhanced primary terminal layout Requires confirmation of busbar size, terminal spacing and switchgear clearance.
Special high-current projects Project-specific terminal and mounting arrangement Requires approved outline drawing before production.

Service Conditions

  • Installation location: indoor medium-voltage switchgear
  • System voltage: 10kV, 11kV and 12kV class networks
  • Rated frequency: 50Hz / 60Hz
  • Ambient temperature: -25°C to +40°C
  • The installation environment should be free from severe vibration, conductive dust, corrosive gas, explosive medium, heavy pollution and abnormal condensation.
  • For high altitude, humid, coastal, high-pollution or special switchgear conditions, technical confirmation is required before ordering.

Standards and Compliance

The LZZBJ9-12/190b/4S current transformer can be supplied according to GB 20840.1-2010, GB 20840.2-2014 and special project requirements. For international projects, IEC 61869-1 and IEC 61869-2 may be used as reference standards when required by the technical agreement. Routine tests typically include ratio test, polarity verification, accuracy test, dielectric withstand test, insulation inspection and appearance inspection.

Installation and Dimensions

LZZBJ9-12/190b/4S, AS12 Indoor Epoxy Cast-Resin Current Transformer Installation and Dimensions

The product adopts an indoor support-type structure with top primary terminals and lower secondary terminal arrangement. The overall dimensions and primary terminal layout shall be confirmed according to the rated current range. Special attention is required for high-current versions above 1000A because busbar connection, terminal spacing and cabinet clearance may change according to the selected drawing.

Dimensions

Item Dimension / Note
Overall length 400mm reference according to sample drawing
Overall height 261mm reference
Base length 340mm / 380 ± 5mm reference according to drawing
Overall width 190mm reference
Terminal arrangement Different layouts for 800A ≤ I1n and 1000A ≤ I1n ≤ 3150A
Mounting holes 4-M10 or 8-M10 reference according to primary terminal arrangement
Drawing confirmation Required before switchgear production or replacement

Safety Notes

  • Confirm model, current ratio, secondary current, accuracy combination, rated output and insulation level before installation.
  • Check mounting space, busbar connection, primary terminal position, secondary terminal layout and phase clearance before assembly.
  • Use the correct drawing for the selected current range and terminal arrangement.
  • Connect P1/P2 and secondary terminals according to polarity markings and the project wiring diagram.
  • The secondary circuit of a current transformer must not be open-circuited when the primary circuit is energized.
  • Before disconnecting meters or relays, short-circuit the secondary circuit through an approved shorting terminal block.
  • Installation and maintenance shall be performed by qualified medium-voltage electrical personnel.

Ordering Info

  • Product model: LZZBJ9-12/190b/4S, AS12/190b/4S or AS12190b/4S
  • Rated primary current and rated secondary current
  • Accuracy class combination and rated output for each core
  • Rated insulation level and applicable standard
  • Required short-time thermal current and dynamic current
  • Secondary core quantity, schematic code and terminal marking requirement
  • Switchgear layout, mounting dimensions and primary terminal direction
  • Quantity, certificates, routine test reports, labeling and packaging requirements

Selection Guide

  1. Confirm voltage class: Select this CT for 10kV, 11kV and 12kV class indoor switchgear.
  2. Confirm model structure: Use LZZBJ9-12/190b/4S when the switchgear requires the 190b nominal width and 4S secondary schematic layout.
  3. Select current ratio: Choose the rated primary current according to feeder load, metering range and protection setting.
  4. Define core functions: Specify each secondary core separately, including accuracy class, protection level and rated output.
  5. Check rated burden: Confirm that meter, relay and cable burden do not exceed the rated output of each secondary core.
  6. Verify fault rating: Rated short-time thermal current and rated dynamic current shall match the switchgear fault level.
  7. Confirm dimensions: Check primary terminal layout, busbar spacing, secondary terminals and cabinet clearance before production.

FAQs

It is used for current measurement, energy metering, feeder monitoring and relay protection in indoor 10kV, 11kV and 12kV class medium-voltage switchgear.

190b refers to the nominal width or structure dimension code, while 4S indicates a secondary schematic arrangement. The exact terminal configuration shall be confirmed by the approved drawing and nameplate.

Metering cores should be selected according to accuracy requirements such as 0.2S or 0.5, while protection cores should be selected according to 5P or 10P protection requirements. Each core must also have its own rated output and burden check.

For 1000A and above applications, check primary terminal arrangement, busbar clearance, mounting dimensions, rated short-time thermal current, rated dynamic current and switchgear fault level before production.

The product can be supplied according to GB 20840.1-2010, GB 20840.2-2014 and special project requirements. IEC 61869-1 and IEC 61869-2 may be used as reference standards for international projects when specified.

When the primary circuit is energized, an open secondary circuit may generate dangerous high voltage across the secondary terminals. This can damage insulation and create safety risks. The secondary circuit should be short-circuited before disconnecting meters or relays.

Please provide the model, current ratio, secondary current, accuracy combination, rated output, insulation level, Ith/Idyn requirement, schematic code, terminal marking, mounting dimensions, quantity and required test certificates.