LZZBW-15, LZZBW-24 Outdoor Epoxy Resin Cast Current Transformer

LZZBW-15, LZZBW-24 Outdoor Epoxy Resin Cast Current Transformer

Outdoor dry-type epoxy CT for 15kV, 17.5kV and 24kV distribution systems

  • Oil-free outdoor epoxy cast-resin CT for medium-voltage metering
  • LZZBW-15 for 15kV / 17.5kV systems and LZZBW-24 for 24kV systems
  • Fully enclosed pillar-type structure for outdoor service
  • 5A or 1A secondary output with metering and protection class combinations
  • Terminal box front outlet for safer secondary cable wiring
  • Grounding bolts and four bottom mounting holes for stable installation

Product Overview

The LZZBW-15 / LZZBW-24 outdoor epoxy resin cast current transformer is a pillar-type dry current transformer designed for 15kV, 17.5kV and 24kV medium-voltage distribution systems. It is used outdoors for current measurement, energy metering and relay protection in AC systems with rated frequency of 50Hz or 60Hz. The product is manufactured by epoxy resin vacuum casting technology, giving the CT a fully enclosed insulation body suitable for outdoor humidity, UV exposure and polluted service environments.

This series should be positioned as an outdoor dry-type alternative to oil-immersed CTs. Compared with oil-immersed outdoor transformers, the LZZBW series has no transformer oil, lower leakage risk and easier field maintenance. The front terminal box includes a wiring outlet hole for safer secondary cable connection, while the bottom plate provides grounding bolts and four mounting holes for stable outdoor installation.

Product Type

LZZBW-15, LZZBW-24 Outdoor Epoxy Resin Cast Current Transformer Product Display
Item LZZBW-15 LZZBW-24
Product name Outdoor Epoxy Resin Cast Current Transformer Outdoor Epoxy Resin Cast Current Transformer
Installation Outdoor Outdoor
Structure Pillar-type, fully enclosed Pillar-type, fully enclosed
Insulation medium Outdoor-grade epoxy resin Outdoor-grade epoxy resin
Rated voltage class 15kV / 17.5kV class 24kV class
Rated insulation level 17.5/38/75kV or 17.5/55/105kV by project requirement 24/65/125kV
Rated frequency 50Hz or 60Hz 50Hz or 60Hz
Rated secondary current 5A or 1A 5A or 1A
Typical use Outdoor metering, measurement and protection Outdoor metering, measurement and protection

Model Explanation

LZZBW 15 17.5 24 outdoor current transformer modle type

  • L: Current transformer.
  • Z: Pillar-type structure.
  • Z: Epoxy resin cast insulation.
  • B: With protection winding / metering and protection CT series.
  • W: Outdoor type.
  • 15: 15kV / 17.5kV class outdoor distribution system.
  • 24: 24kV class outdoor distribution system.
  • 5A or 1A: Rated secondary current option.
  • Accuracy combination: Metering and protection combinations such as 0.2/10P10, 0.5/10P10, 0.2/10P15, 0.5/10P15, 0.2S/5P10 and related project-specific combinations.

Product Positioning

The LZZBW series is best described as an outdoor epoxy cast-resin CT for dry-type distribution metering and protection. It is not an indoor switchgear CT, and it is not an oil-immersed transformer. Its main value is outdoor dry insulation, fully enclosed epoxy body, safer secondary wiring access and simplified maintenance for exposed distribution installations.

Positioning Point Technical Meaning Website Expression
Outdoor dry-type design No transformer oil, epoxy resin insulation Outdoor epoxy cast-resin CT for oil-free distribution metering
Multi-voltage platform 15kV / 17.5kV and 24kV versions One product family for different medium-voltage networks
Protection + metering Metering accuracy and protection accuracy can be combined Suitable for measurement, energy metering and relay protection
Outdoor terminal box Front outlet hole supports secondary cable wiring Safer field wiring and easier maintenance access
Bottom mounting structure Grounding bolts and four mounting holes Stable outdoor installation on brackets, platforms or substation structures

Applications

  • 15kV, 17.5kV and 24kV outdoor medium-voltage distribution systems
  • Outdoor feeder metering and utility energy measurement
  • Pole-mounted metering equipment and outdoor distribution cabinets
  • Outdoor substations and compact substation incoming / outgoing feeders
  • Relay protection circuits for distribution lines and transformers
  • Industrial outdoor power distribution and renewable energy grid connection points
  • Projects requiring oil-free outdoor instrument transformers

Features

  • Outdoor epoxy vacuum casting: Fully enclosed epoxy resin insulation supports outdoor dielectric performance and mechanical strength.
  • Oil-free dry-type structure: Reduces oil leakage risk and simplifies field maintenance compared with oil-immersed CTs.
  • Multi-voltage coverage: LZZBW-15 covers 15kV / 17.5kV class systems, while LZZBW-24 covers 24kV class systems.
  • Metering and protection options: Accuracy combinations can support current measurement, revenue metering and relay protection.
  • Safe wiring design: The terminal box front outlet hole matches the cable outlet for safer and more reliable secondary wiring.
  • Stable outdoor mounting: Grounding bolts and four bottom mounting holes support secure installation on outdoor structures.

Operating Principle

The LZZBW outdoor current transformer converts medium-voltage primary current into a standardized secondary current signal, normally 5A or 1A. The secondary signal is supplied to meters, protection relays and monitoring devices. The epoxy resin cast body provides electrical insulation between the high-voltage primary circuit and the low-voltage secondary circuit.

For metering use, the CT must maintain ratio accuracy and phase displacement within the selected accuracy class and rated burden. For protection use, the protection winding must provide reliable output during fault-current conditions. Therefore, current ratio, secondary current, rated output, accuracy class and short-time withstand current should be confirmed together before ordering.

Technical Data

Parameter LZZBW-15 LZZBW-24
Product type Outdoor epoxy resin cast current transformer Outdoor epoxy resin cast current transformer
Rated voltage class 15kV / 17.5kV class 24kV class
Rated insulation level 17.5/38/75kV or 17.5/55/105kV by project requirement 24/65/125kV
Rated frequency 50Hz or 60Hz 50Hz or 60Hz
Rated primary current 5A–600A reference range; customizable 10A–2000A reference range; customizable
Rated secondary current 5A or 1A 5A or 1A
Accuracy class combination 0.2/10P10, 0.5/10P10, 0.2/10P15, 0.5/10P15 0.2S/0.5/5P10, 0.2S/0.5/5P20, 0.2S/0.5/5P30 and project-specific combinations
Rated output 10/15VA or 15/15VA reference 20/20/100, 20/20/60, 20/20/40, 20/20/25, 30/30/120 and related combinations
Power factor cosφ = 0.8 lag reference cosφ = 0.8 lag reference
Structure type Pillar-type, fully enclosed Pillar-type, fully enclosed
Housing material Outdoor-grade epoxy resin, UV-resistant and tracking-resistant Outdoor-grade epoxy resin, UV-resistant and tracking-resistant
Ambient temperature -25°C to +40°C reference -25°C to +40°C reference
Installation Outdoor Outdoor
Applicable standards IEC 61869-1, IEC 61869-2, GB/T 20840.1, GB/T 20840.2 IEC 61869-1, IEC 61869-2, GB/T 20840.1, GB/T 20840.2

Selection Table

The following selection table is organized for website display. Long headings and accuracy-class cells are split into multiple lines to avoid layout overflow on product pages.

Model Rated Primary
Current (A)
Accuracy Class
Combination
Rated Output
(VA)
Rated Short-Time
Thermal Current
Rated Dynamic
Current
LZZBW-15 5–600 0.2/10P10
0.5/10P10
0.2/10P15
0.5/10P15
10/15VA
15/15VA
By current ratio and project requirement By current ratio and project requirement
Customized range Metering + protection combinations By agreement By agreement By agreement
LZZBW-24 10–40 0.2S/0.5/5P10
0.2S/0.5/5P15
0.2S/0.5/5P20
0.2S/0.5/5P30
0.2S/0.5/5P10/5P10
0.2S/0.5/5P15/5P15
0.2S/0.5/5P20/5P20
0.2S/0.5/5P30/5P30
20/20/100
20/20/60
150 × I1n 375 × I1n
50–100 20/20/60
20/20/40
200 × I1n 500 × I1n
150–250 20/20/25 32kA 80kA
300–400 20/20/40
20/20/30/30
50kA 125kA
500–600 20/20/20
20/20/10/10
63kA 160kA
750–800 30/30/120
30/30/80
80kA 200kA
1000–2000 30/30/50/50
30/30/30/30
30/30/25/25
30/30/15/15
100kA 250kA

Note: The table is for preliminary selection. Final current ratio, rated burden, accuracy class, protection class, short-time thermal current, dynamic current and terminal arrangement shall be confirmed according to the nameplate, approved drawing and factory test report.

Normal Operating Conditions

Parameter Value
Installation place Outdoor
Maximum ambient temperature +40°C reference
Minimum ambient temperature -25°C reference
Daily average temperature ≤ +30°C reference
Altitude ≤ 1000m under standard service conditions; higher altitude by agreement
Atmospheric condition No severe pollution, corrosive gas or explosive atmosphere beyond design limits
Outdoor exposure Suitable for UV, humidity and tracking-resistant outdoor insulation applications

Installation and Dimensions

LZZBW-15, LZZBW-24 Outdoor Epoxy Resin Cast Current Transformer Installation and Dimensions

The LZZBW series is installed outdoors on a stable mounting plate, bracket, pole-mounted support or substation structure. The bottom plate includes four mounting holes for mechanical fixing and grounding bolts for safe earthing. The front hole of the terminal box should be aligned with the secondary cable outlet, allowing the secondary wiring to enter safely and reliably.

Installation Item Recommended Check Point
Mounting base Confirm the four mounting holes, base dimensions and support strength before installation.
Primary terminal Check P1 / P2 direction, conductor connection method and electrical clearance.
Secondary terminal box Align the wiring outlet hole with the secondary cable route and seal the cable entry properly.
Grounding Use the grounding bolts on the bottom plate and connect the CT base to the station grounding system.
Outdoor insulation Confirm creepage distance, pollution level, UV exposure and tracking-resistant requirements.
Maintenance access Reserve space for terminal inspection, nameplate reading and cable maintenance.

Windings & Terminal Marking

The primary terminals are normally marked P1 and P2. The secondary terminals are marked according to the number of secondary windings and the approved wiring diagram. For metering and protection configurations, each secondary group should be assigned to a clear function before production.

Terminal Function Application Note
P1 / P2 Primary terminals Used for primary current direction and polarity reference.
1S1 / 1S2 First secondary winding Usually assigned to metering or current measurement.
2S1 / 2S2 Second secondary winding Usually assigned to relay protection.
3S1 / 3S2 Additional secondary winding when specified Used for backup protection or independent monitoring circuit.
Grounding point Secondary / base grounding reference One point of the secondary circuit and the CT base should be grounded according to project practice.

Standards and Compliance

For new international documentation, the LZZBW-15 / LZZBW-24 series should be specified according to IEC 61869-1 and IEC 61869-2. For Chinese standard documentation, GB/T 20840.1 and GB/T 20840.2 can be used. Older catalogue references such as IEC 60044-1 may be retained only when required by a tender or comparison document.

Safety Notes

  • Confirm voltage class, insulation level, current ratio, rated secondary current, accuracy class and rated output before installation.
  • Verify P1 / P2 polarity and the secondary terminal marking before connecting meters or protection relays.
  • Ground the CT base and one point of the secondary circuit according to the project grounding design.
  • The CT secondary circuit must not be open-circuited while primary current is flowing.
  • Before disconnecting meters, relays or test equipment, short-circuit the secondary circuit with an approved shorting device.
  • Seal the terminal box cable outlet after secondary wiring to prevent moisture ingress.
  • Do not install the CT in an environment with severe chemical corrosion, explosive gas or mechanical impact beyond the product design limits.
  • Installation and commissioning shall be performed by qualified medium-voltage electrical personnel.

Selection Guide

  1. Confirm voltage level: Use LZZBW-15 for 15kV / 17.5kV systems and LZZBW-24 for 24kV systems.
  2. Confirm outdoor dry-type requirement: Select this series where an oil-free outdoor CT is preferred for maintenance or environmental reasons.
  3. Select current ratio: Choose the primary current according to feeder load, metering range and protection settings.
  4. Choose secondary current: Use 5A for conventional meters and relays; use 1A when long secondary wiring or lower cable burden is required.
  5. Define accuracy combination: Use 0.2S / 0.2 for higher metering accuracy and 5P / 10P for relay protection.
  6. Check rated burden: Calculate the total burden of meters, relays, terminal blocks and secondary cables.
  7. Approve installation details: Confirm base mounting holes, grounding bolts, terminal box outlet direction and wiring diagram before production.

FAQs

It is an outdoor dry-type epoxy cast-resin current transformer for medium-voltage distribution metering, current measurement and relay protection. LZZBW-15 is for 15kV / 17.5kV class systems, while LZZBW-24 is for 24kV class systems.

The LZZBW series uses epoxy resin casting instead of transformer oil. It is oil-free, fully enclosed and easier to maintain in many outdoor distribution applications where oil leakage risk should be avoided.

The common secondary current is 5A. A 1A secondary output can also be selected when the project requires lower secondary cable burden or compatibility with specific metering and relay devices.

Typical combinations include metering classes such as 0.2S, 0.2, 0.5S and 0.5, together with protection classes such as 5P10, 5P20, 10P10 or 10P15. The final selection depends on the burden and protection requirement.

Check the mounting hole layout, support strength, P1/P2 direction, terminal box outlet, secondary cable sealing, grounding bolts, creepage distance, pollution level and required electrical clearance.

When primary current is flowing, an open secondary circuit may generate dangerous high voltage across the secondary terminals. This can damage insulation and create a safety risk. The secondary circuit must be shorted before disconnecting meters or relays.

Please provide model, voltage class, current ratio, 5A or 1A secondary output, accuracy class, rated burden, outdoor service condition, mounting drawing, terminal diagram, test report and certificate requirements.